• Title/Summary/Keyword: nondestructive tests

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A Study on Fatigue Analysis, Reliability and Life Expectancy of a Double Link Type Level Luffing Jib Crane (이중 링크 형식 수평 인입 집 크레인의 피로 해석, 신뢰도 및 수명 예측에 관한 연구)

  • 허철원;문덕홍
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.65-73
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    • 2001
  • This paper is a study on the fatigue analysis using BS5400 Part10(1980), code of practice for fatigue for a double link type level luffing jib crane which has been operated since the crane was built in 1985 at a domestic pier. South Korea. In addition, on the basis of the design lift due to fatigue analysis and the number of cracks detected from the nondestructive test the structural reliability and the residual life of the crane is predicted by evaluating the expected development of detectable fatigue oracle during the next five to ten years using Paris's Law for predicting fatigue crack growth and Gaussian probability density function to be reasonable for stress ranges below the mean values determined by laboratory tests. The statistical data used for the analysis of the structural reliability and life expectancy is given in the above referred code.

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Properties of Electrical Performance on Stator Coil of Traction Motor by Accelerated Test (견인전동기 고정자 코일의 전기적 열화특성)

  • Park Hyun-June;Jang Dong-Uk;Kim Gil-Dong
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.623-627
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    • 2003
  • Aging and failure of motor insulation depend on the stresses imposed on it. The insulation life time depends on the severity of the stresses. The electrical aging by transient surge is very important to traction motor in EMU(electric multiple unit). This paper presents the insulation characteristics of stator coil by transient surge from inverter. There are several nondestructive tests available for checking the condition of motor insulation, the probable extent of aging, and the rate of which aging is taking place. So the insulation characteristics of stator coil were each analyzed by measurement of leakage current, dielectric loss($tan{\delta}$), capacitance, polarization index(PI) and partial discharge. The method of diagnosis is able to analyze the aging condition and predict the life of the traction motor in EMU.

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The Effects of Embankment Condition of Subgrade on Compaction. (노상 성토조건에 의한 다짐영향)

  • 노한성;김태수;최영철;백종은
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.357-364
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    • 2002
  • This paper describes the feasibility of compacting subgrade layer in thicker lifts than currently permitted as 20 cm. This project involved constructing and testing a full scale test section in highway. Soil stiffness in field was evaluated by a nondestructive testing method, called Geogage. Quality control tests and FE Analysis were also conducted. Typical dynamic compaction roller of 11ton weight is applied for full scale test and a Mohr-Coulomb model and Plane strain condition are used for FE Analysis. The results showed that compaction-induced stress and dissipated energy are mainly depend on depth of soil and it could be possible to increase thickness of a lift.

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Properties of Electrical Performance by Inverter Surge on Stator Coil of Traction Motor (인버터 서지에 의한 견인전동기 고정자 권선의 전기적 특성 변화)

  • Park, Hyun-June;Jang, Dong-Uk;Choi, Nam-Ho;Choi, Jong-Sun;Kim, Jung-Soo
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.1285-1287
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    • 2003
  • The aging of the insulation reduces the electrical and mechanical strength of the insulation. At same point, a voltage surge or mechanical shock from a traction motor start will fracture or break down the insulation. To achieve the expected life usually requires extensive laboratory evaluation of the insulation systems and the use of accelerated aging tests. There are several nondestructive test available for checking. the condition of motor insulation, the probable extent of aging, and the rate of which aging is taking place. So the insulation characteristics of stator coil were each analyzed by measurement of dielectric loss($tan{\delta}$), capacitance and partial discharge. The method of diagnosis is able to analyze the aging condition and predict the life of the traction motor.

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Assessment of Materials Degradation in a Hydrogen Environment (수소환경에서의 재료 열화도 평가)

  • Won, Sun-Ho;Hyeon, Yang-Gi;Lee, Jong-O;Lee, Jae-Do;Jo, Gyeong-Sik
    • 연구논문집
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    • s.31
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    • pp.149-156
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    • 2001
  • Hydrogen damage affects carbon steel tubes in many fossil-fuel-fired boilers, often causing large tube ruptures that necessitate an immediate shutdown. Therefore, equipment handling high-temperature, high-pressure hydrogen must undergo careful periodic inspection because of its susceptibility to hydrogen attack. This paper describes the application of an ultrasonic technique for detecting the presence of hydrogen damage in utility boiler tubes. The accuracy of the technique has been shown in laboratory tests. However, it is difficult to evaluate hydrogen attack quantitatively by this technique, because ultrasonic wave is influenced by the test conditions and the material itself.

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The Evaluation of Materials Degradation in Modified 9Cr-1Mo Steel (Modified 9Cr-1Mo 강의 열화도 평가)

  • Hyeon, Yang-Gi;Lee, Jae-Do
    • 연구논문집
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    • s.31
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    • pp.157-163
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    • 2001
  • Evolution of microstructure due to service exposure to high temperature has a strong effect performance of heat resistant steels. In case of modified 9Cr-1Mo steels, precipitation of $Fe_2Mo$-type laves phases and coarcening of $M_23C_6$-type carbides is the primary cause of degradation of mechanical properties such as creep resistance, tensile strength and toughness. Creep tests have been carried out on pre-aging mod. 9Cr-1Mo steels to examine the effect of pre-aging and stress on the creep strength. Based on the results, a nondestructive procedure, where electrochemical technique that quantitatively detect laves phases and $M_23C_6$-type carbides in a material is used, has been proposed to evaluate a residual creep life of mod. 9Cr-1Mo steels.

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Study on Reliability Evaluation for a Taper Grid Coupling (테이퍼 그리드 커플링의 신뢰성 평가에 관한 연구)

  • Jung, Dong Soo
    • Journal of Applied Reliability
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    • v.17 no.4
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    • pp.343-354
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    • 2017
  • Purpose: This paper evaluates the reliability of tapered grid couplings and presents test results through performance and life tests. Methods: The performance and life test method were presented by analyzing the failure modes for the tapered grid coupling. Zero failure test time was calculated to evaluate the reliability of tapered grid couplings and the test was performed under accelerated conditions. The nondestructive test and wear analysis using weighing were also carried out to check the failure modes of the field conditions. Conclusion: This study can be provided to improve the product reliability through failure analysis of a tapered grid coupling. The performance test results of before and after the accelerated life test were presented to confirm the improved reliability of the tapered grid coupling.

A Study on the Fracture Behavior of Composite Laminated T-Joints Using AE (AE를 이용한 복합재료 T 조인트부의 파괴거동에 관한 연구)

  • Kim, J.H.;Ahn, B.W.;Sa, J.W.;Park, B.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.4
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    • pp.277-287
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    • 1999
  • Quasi-static tests such as monotonic tension and loading/unloading tension were performed to investigate the bond characteristics and the failure processes for the T-joint specimens made from fiber/epoxy composite material. Two types of specimens, each consists of two components, e. g. skin and frame. were manufactured by co-curing and secondary bonding. During the monotonic tension test, AE instrument was used to predict AE signal at the initial and middle stage of the damage propagation. The damage initiation and progression were monitored optically using m (Charge Coupled Device) camera. And the internal crack front profile was examined using ultrasonic C-scan. The results indicate that the loads representing the abrupt increase of the AE signal are within the error range of 5 percent comparing to the loads shown in the load-time curve. Also it is shown that the initiation of crack occurred in the noodle region for both co-cured and secondarily bonded specimen. The final failure occurred in the noodle region for the co-cured specimen. but at the skin/frame termination point for the secondarily bonded specimen. Based on the results, it was found that two kinds of specimen show different failure modes depending on the manufacturing methods.

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Surface Crack Evaluation Method in Concrete Structures (콘크리트 구조물의 표면 균열 평가 기법)

  • Lee, Bang-Yeon;Yi, Seong-Tae;Kim, Jin-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.173-182
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    • 2007
  • Cracks in concrete structures should be measured to periodically assess potential problems in durability and serviceability. Conventional crack measurement systems depend on visual inspections and manual measurements of the crack features such as width, length, and direction using microscope and crack gage. However, conventional methods take long time as well as manpower, and lack quantitative objectivity resulted by inspectors. In this study, an evaluation technique for concrete surface cracks is developed using image processing and artificial neural network. Developed technique consists of three major parts: (1) crack detection (2) crack analysis and (3) pattern recognition. To examine validity of the technique developed in this study, crack analyzing tests were performed on the images obtained from various types of concrete surface cracks. The test results revealed that the system is highly effective in automatically analyzing concrete surface cracks in terms of features and patterns of cracks.

Preliminary Study for Non-destructive Measurement of Stress Tensor on H-beam in Tunnel Support System using a Magnetic Anisotropy Sensor (자기 이방성 응력측정법을 활용한 터널 지보 구조물의 비파괴계측에 관한 기초적 연구)

  • Lee, Sang-Won;Akutagawa, Shinichi;Kim, Young-Su;Jin, Guang-Ri;Jeng, Ii-Han
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.766-777
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    • 2008
  • Currently in increasing number of urban tunnels with small overburden are excavated according to the principle of the New Austrian Tunneling Method (NATM). Successful design, construction and maintenance of NATM tunnel demands prediction, control and monitoring of ground displacement and support stress high accuracy. A magnetic anisotropy sensor is used for nondestructive measurement of stress on surfaces of a ferromagnetic material, such as steel. The sensor is built on the principle of the magneto-strictive effect in which changes in magnetic permeability due to deformation of a ferromagnetic material is measured in a nondestructive manner, which then can be translated into the absolute values of stresses existing on the surface of the material. This technique was applied to measure stresses of H-beams, used as tunnel support structures, to confirm expected measurement accuracy with reading error of about 10 to 20 MPa, which was confirmed by monitoring strains released during cutting tests The results show that this method could be one of the promising technologies for non-destructive stress measurement for safe construction and maintenance of underground rock structures encountered in civil and mining engineering.

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