• Title/Summary/Keyword: nondestructive testing technology

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Long-Term Aging Diagnosis of Rotor Steel Using Acoustic Nonlinearity

  • Kim, Chung-Seok;Park, Ik-Keun;Jhang, Kyung-Young;Hyun, Chang-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.6
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    • pp.642-649
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    • 2011
  • The long-term aging of ferritic 2.25CrMo steel was characterized using the acoustic nonlinear effect in order to apply to diagnose the degradation behavior of structural materials. We measured the acoustic nonlinearity parameter for each thermally aged specimen by the higher harmonic-generation technique. The acoustic nonlinearity parameter increased with aging time due to equilibrium M6C carbide precipitation, and has a favorable linear relation with Rockwell hardness. This study suggests that acoustic nonlinearity testing may be applicable to diagnostics on strength degradation in rotor steels.

Simulation of Ultrasonic Beam Focusing on a Defect in Anisotropic, Inhomogeneous Media

  • Jeong, Hyun-Jo;Cho, Sung-Jong;Erdenetuya, Sharaa;Jung, Duck-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.6
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    • pp.635-641
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    • 2011
  • In ultrasonic testing of dissimilar metal welds, application of phased array technique in terms of incident beam focusing is not easy because of complicated material structures formed during the multi-pass welding process. Time reversal(TR) techniques can overcome some limitations of phased array since they are self-focusing that does not depend on the geometrical and physical properties of testing components. In this paper, we test the possibility of TR focusing on a defect within anisotropic, heterogeneous austenitic welds. A commercial simulation software is employed for TR focusing and imaging of a side-drilled hole. The performance of time reversed adaptive focal law is compared with those of calculated focal laws for both anisotropic and isotropic welds.

Using Field Programmable Gate Array Hardware for the Performance Improvement of Ultrasonic Wave Propagation Imaging System

  • Shan, Jaffry Syed;Abbas, Syed Haider;Kang, Donghoon;Lee, Jungryul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.6
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    • pp.389-397
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    • 2015
  • Recently, wave propagation imaging based on laser scanning-generated elastic waves has been intensively used for nondestructive inspection. However, the proficiency of the conventional software based system reduces when the scan area is large since the processing time increases significantly due to unavoidable processor multitasking, where computing resources are shared with multiple processes. Hence, the field programmable gate array (FPGA) was introduced for a wave propagation imaging method in order to obtain extreme processing time reduction. An FPGA board was used for the design, implementing post-processing ultrasonic wave propagation imaging (UWPI). The results were compared with the conventional system and considerable improvement was observed, with at least 78% (scanning of $100{\times}100mm^2$ with 0.5 mm interval) to 87.5% (scanning of $200{\times}200mm^2$ with 0.5 mm interval) less processing time, strengthening the claim for the research. This new concept to implement FPGA technology into the UPI system will act as a break-through technology for full-scale automatic inspection.

Elastic Imaging of Material Surface by Ultrasonic Atomic Force Microscopy (초음파 원자 현미경을 이용한 재료 표면의 탄성 이미지화)

  • Kim, C.S.;Park, Tae-Sung;Park, It-Keun;Lee, Seung-Seok;Lee, C.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.293-298
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    • 2009
  • The ultrasonic atomic force microscope(UAFM) has been developed in order to enhance the characterization technology for nano-scale surface combining ultrasonic property to atomic force microscope. This UAFM technique enables elasticity imaging due to the physical properties on the heterogeneous surface in addition to the novel topography of surface height in the nano-surface layer. In this study, the prototype UAFM system was constructed and applied to several materials, silicon deposited wafer, spherodized cold heading steel, and carbon fiber reinforced plastic specimen. Clear elastic contrast was successfully obtained using this developed prototype UAFM.

Recent Advances in Scanning Acoustic Microscopy for Adhesion Evaluation of Thin Films

  • Ju, Hyeong-Sick;Tittmann, Bernhard R.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.6
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    • pp.534-549
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    • 2009
  • As the thin film technology has emerged in various fields, adhesion of the film interface becomes an important issue in terms of the longevity and durability of thin film devices. Diverse nondestructive methods utilizing acoustic techniques have been developed to assess the interfacial integrity. As an effective technique based on the ultrasonic wave focusing and the surface acoustic wave(SAW) generation, scanning acoustic microscopy(SAM) has been investigated for adhesion evaluation. Visualization of film microstructures and quantification of adhesion weakness levels by SAW dispersion are the recent achievements of SAM. To overcome the limitations in the theoretical dispersion model only suitable for perfectly elastic and isotropic materials, a new model has been more recently developed in consideration of film anisotropy and viscoelasticity and applied to the adhesion evaluation of polymeric films fabricated on semiconductive wafers.

Evaluation of the Weldability in Spot Welding using Ultrasonic Technique

  • Hong, Min-Sung;Kim, No-Hyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.3
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    • pp.209-214
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    • 2005
  • Spot welding is the most widely used in automotive and aerospace industries. The quality of weld depends upon the size of nugget between the overlapped steel plates. Recently, the thickness of the steel plates is much thinner and hence, it introduces the smaller size of nugget. Therefore, it is necessary not only to develop the criterion to evaluate the quality of weld but also to obtain the optimal welding conditions for the better performance. In this paper, the steel plates, 0.5 mm through 1.5 mm thickness, have been spot welded at different welding conditions and the nugget sizes are examined by ultrasonic technique (C-scan type). The relationships between the nugget sizes and the weldability have been investigated. The result of ultrasonic technique shows the good agreement with that of the tensile test.

Development of Self-compensated Technique for Evaluation of Surface-breaking Crack by Using Laser Based Ultrasound

  • Choi, Sang-Woo;Lee, Joon-Hyun;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.3
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    • pp.215-221
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    • 2005
  • It is required to evaluate nondestructively depth of surface-breaking cracks in structures. In this paper, the self-compensated technique by laser-based ultrasound is used to measure the depth of surface-breaking defect. Optical generation of ultrasound produces a well defined pulse with reliable frequency content. It is broad banded and suitable for measurement of attenuation and scattering over a wide frequency range. The self-calibrated signal transmission data of surface wave shows good sensitivity as a practical tool far assessment of surface-breaking defect depth. It is suggested that the relationship between the signal transmission and crack depth can be used to predict the surface-breaking crack depths in structures.

Ultrasonic Reflection at a Water/Fiber Reinforced Polymer Composite/Water Interface (물/섬유강화 고분자 복합재료/물 경계면에서의 초음파 반사)

  • Lee, J.H.;Lee, S.C.;Jun, J.N.;Oh, S.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.1
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    • pp.15-20
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    • 1993
  • This study describes ultrasonic reflection at a water/fiber reinforced polymer composite/water interface. Theoretical predictions of reflected beam amplitudes are also presented. Four different polymer composite laminates are investigated : T300/5208 graphite/epoxy $[0]_{31T},\;[45/90/-45/0]_{3S},\;[45/-45]_{2S}$, and S-2 glass/epoxy $[0/90]_{4S}$. The analytical leaky plate wave dispersion curves for the unidirectional laminate and other three laminates can be obtained by searching for the minimum magnitude of the reflection coefficient.

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Review of Radio Frequency Identification and Wireless Technology for Structural Health Monitoring

  • Dhital, Dipesh;Chia, Chen Ciang;Lee, Jung-Ryul;Park, Chan-Yik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.244-256
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    • 2010
  • Radio frequency identification(RFID) combined with wireless technology has good potential for structural health monitoring(SHM). We describe several advantages of RFID and wireless technologies for SHM, and review SHM examples with working principles, design and technical details for damage detection, heat exposure monitoring, force/strain sensing, and corrosion detection in concrete, steel, carbon fiber reinforced polymer(CFRP), and other materials. Various sensors combined with wireless communication are also discussed. These methodologies can be readily developed, implemented, and customized. There are some technical difficulties, but solutions are being addressed. Lastly, a surface acoustic wave-based RFID system is presented, and possible future trends of SHM based on RFID and wireless technology are presented.

Evaluation of Elastic Properties and Analysis of Contact Resonance Frequency of Cantilever for Ultrasonic AFM (초음파원자현미경 캔틸레버의 동특성 해석과 탄성특성 평가)

  • Park, Tae-Sung;Kwak, Dong-Ryul;Park, Ik-Keun;Kim, Chung-Seok;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.174-180
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    • 2011
  • Nondestructive surface imaging of elastic characteristic and mechanical property has been studied on nanoscale surface with ultrasonic AFM. Resonance frequency variation of cantilever is theoretically analyzed with respect to contact mechanics as well as experimentally measured. The contact resonance frequency is calculated theoretically using the spring-mass and Herzian model in accordance with the resonance frequency of UAFM cantilever measured experimentally. Consequently, the topography and amplitude images could be obtained successfully and the elastic characteristic at the nanoscale surface was evaluated qualitatively by amplitude signals.