• Title/Summary/Keyword: non-welded

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A study on the Longitudinal Force Variation of CWR according to the Condition of Track Maintenance (궤도보수 작업 조건별 장대레일 축력변화에 관한 연구)

  • Won, Yong-Hoan;Kim, Kwan-Hyung;Kwon, Soon-Jung;Lee, Seung-Youl
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.99-105
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    • 2009
  • This research presents the method to decide proper locations for destressing of CWR using a non-destructive equipments to measure the longitudinal force(installation temperature) in CWR. The effect and necessity of destressing were analyzed by estimating changes of longitudinal force. The installation temperature was measured to find changes of longitudinal force in high speed and conventional lines before and after destressing or track maintenance at the locations where destressing was planed or where change of longitudinal force was expected during track maintenance. Past destressing was carried out within qualitative decision criteria. This research proposes the quantitative criteria to decide the priority order of the destressing locations reasonably by considering the difference of air temperature and stress free temperature during the track maintenances, the grade of ballast resistance force recovering and the length of destressing, etc.

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A Numerical Estimation of Fatigue Strength of Welded Steel Structures with Residual Stresses (용접 잔류음력을 고려한 강구조물의 피로강도평가)

  • Chung, Heung-Jin;Yoo, Byoung-Chan
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.265-270
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    • 2007
  • According to previous research, welding-induced residual stresses in steel structures can significantly affect the fatigue behaviour. Usually, high tensile residual stresses up to the yield strength are conservatively assumed at the weld toes. This conservative assumption can result in misleading fatigue assessments. Thee welding-induced residual stresses need be known in advance for a reliable fatigue assessment, which becomes possible to an increasing extent by numerical welding simulation. In this study, a fatigue Analysis technique for steel structures with welding induced residual stress is presented. First, We calculate the history of temperature according with welding process. Secondly, residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis and lastly, fatigue strength is estimated with modified Goodman equation which can consider the effect of mean stress level.

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The Evaluation of Joints Characteristics of Friction Stir Welded Al Alloys for Automobiles (마찰교반접합(FSW)에 의한 자동차용 Al합금의 접합부 특성 평가)

  • Kim, Heung-Ju;Jo, Hyeon-Jin;Jang, Ung-Seong;Bang, Han-Seo
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.171-173
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    • 2005
  • To evaluate the applicability of dissimilar metal friction stir welding in automobile manufacturing process, friction stir welding trials were carried out for typical 5000 and 6000 series aluminum alloy sheets with 2mm thickness. The sound joints of A15052 and A16061-T6 alloys were successfully formed under a wide range of welding condition. Excellent weld ability has been obtained at a condition of rotating speed 2000rpm and travel speed 100mm/min, while a radiographic test also confirmed defect free joint for this condition. Through the Erichsen cup test, the plastic formability of the FSWelded joints was found to be about 83% of base metal.

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The characteristics of lapping Friction Stir Welded Al 5052 alloy (Al 5052 합금의 마찰교반 겹치기 접합 특성)

  • Ju, Su-Won;Park, Gyeong-Chae
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.226-228
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    • 2005
  • Of typical welding techniques, to employ the heat for joining process is the most commonly used welding process. But there arise difficulties when this process is applied to light weight alloys such as Aluminium alloy. In this respect, Friction Stir Welding(FSW), a solid-state joining process, is the most effective welding technique with significant potential for various industrial applications. In this study, the characteristics of lapping FSW Al 5052 alloy are shown under a variety of welding parameters such as the rotation speed of FSW tool and welding velocity. Conclusively, the welding properties of lapping FSW Al 5052 were found to be dominated by the deformation of non-joining area near the welding nugget rather than other factors such as the thermal input.

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Simple equations for the calculation of the temperature within the cross-section of slim floor beams under ISO Fire

  • Zaharia, R.;Franssen, J.M.
    • Steel and Composite Structures
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    • v.13 no.2
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    • pp.171-185
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    • 2012
  • The calculation of fire resistance for a composite structural element comprises the calculation of the temperature within its cross-section and of the load bearing capacity, considering the evolution of the steel and concrete mechanical properties, function of the temperature. The paper proposes a method to calculate the bending capacity under ISO fire, for Slim Floor systems using asymmetric steel beams, with a wider lower flange or a narrow upper flange welded onto a half hot-rolled profile. The temperatures in the cross-section are evaluated by means of empirical formulas determined through a parametrical analysis, performed with the special purpose non-linear finite element program SAFIR. Considering these formulas, the bending capacity may be calculated, using an analytical approach to determine the plastic bending moment, for different fire resistance demands. The results obtained with this simplified method are validated through numerical analysis.

A Study on the Angular Distortion in Weldment6s using the Laminated Plate Theory (적층판 이론을 이용한 용접부 각 변형량 해석에 관한 연구)

  • 손광재;양영수;최병익
    • Journal of Welding and Joining
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    • v.17 no.2
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    • pp.91-96
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    • 1999
  • The problems of welding distortion in a welded structures are major concern in heavy industry. Weld-induced angular distortion's formula, composed weld parameter such as heat input and plate thickness, is developed analytically by the use of an elliptic cylindrical inclusion with an eigenstrain in an infinite laminated plate theory. The source of angular distortion in weldments is the plastic strains, which are caused by non-uniform temperature gradient. The distributions of the plastic strain corresponding eigenstrain are assumed by the use of Rosenthal's solution expressing thermal history. Comparison of calculated results with experimental data shows the accuracy and validity of the proposed method.

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Thermal aging effect on fracture toughness of GTAW/SMAW of 316L stainless steel: experiments and applicability of existing CASS models

  • Youn, Gyo-Geun;Kim, Yun-Jae;Miura, Yasufumi
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1357-1368
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    • 2021
  • This paper presents thermal aging effect on fracture toughness properties of GTAW (gas tungsten arc welding) and SMAW (shielded metal arc welding) of 316L stainless steels, and investigates the applicability of the existing three thermal aging models for CASS (cast stainless steels). Thermal aging was carried out at 350 ℃ for up to 15,000h and at 400 ℃ up to 8,000h. After aging, tensile and fracture toughness tests using 0.5T C(T) specimens were carried out at room temperature and at 288 ℃. Comparing with the predictions using three (ANL, French and H3T) thermal aging models for CASS show that the predictions can be very non-conservative at operating temperature, and thus that the existing thermal aging models for CASS cannot be applied to the welded stainless steels.

Material Characteristics and Application Efficiency of Treatments for Usuki Stone Buddha Statues in Japan (일본 우스키 석불군의 재질특성과 보존처리제 적용 효과)

  • Lee, Myeong Seong;Lee, Jae Man;Lee, Sun Myung;Kim, Sa Dug;Morii, Masayuki
    • Korean Journal of Heritage: History & Science
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    • v.44 no.3
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    • pp.78-91
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    • 2011
  • The Usuki Stone Buddha Statues in Japan are carved on mainly dark gray welded lapilli tuff accompanied by lenticular fiamme. This rock is composed of matrix which contains feldspar and opaque minerals with some phenocrysts of quartz and feldspar. The matrix is slight to highly welded. The statues have been weathered and weakened by salt and freezing of water. To enhance the mechanical properties of the rock, consolidants and water repellents were applied. The absorption ratio of the rock was highly decreased after the treatment of the water repellents, the consolidant OH 100, as well. Ultrasonic velocity revealed similarly higher values in the treated rock by KSE 300 and OH 100, compared to non-treated rock. KSE 300, especially, highly increased the Equotip surface hardness. All studied consolidants and water repellents were found to change the original color of the stone. SNL, specifically, resulted the significant change in color. In addition, KSE 300 were observed to improve resistance to weathering such as microcrack and fracture through freezing-thawing test after treatment.

A Study on the Health Evaluation in Spot Welded Zone by Using Optical Pulse and Lock-in Phase Infrared Thermography (광원 펄스와 위상잠금 적외선 열화상을 이용한 점용접부의 건전성 평가 연구)

  • Park, Hee Sang;Choi, Mang Yong;Kwon, Koo Ahn;Park, Jeong Hak;Kim, Won Tae;Lee, Bo Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.349-354
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    • 2013
  • The non-destructive testing using infrared thermography is extended to a variety of industries and non-destructive testing of welds using infrared thermography is also in progress in various ways. Currently, a non-destructive testing of electrical resistance spot welds which is mainly used is Radiography Testing. This study detected area of spot welds nugget using optical-infrared thermography. In the results, it is possible for detecting defects of nugget in a short period of time using pulse-infrared thermography.

Experiment Study on the Flexural-Axial Capacity of Steel-Concrete Composite Column composed of Non-Compact Section (비조밀단면을 가진 SC 합성 기둥의 휨-압축 내력에 관한 실험 연구)

  • Oh, Myoung Ho;Kim, Bum Rae;Kim, Myeong Han;Kim, Dae Joong;Kim, Sang Dae
    • Journal of Korean Society of Steel Construction
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    • v.17 no.4 s.77
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    • pp.431-438
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    • 2005
  • A steel-concrete composite column is a recently developed composite system in which the two opposite flanges of the H-shape section are connected by welded links, and the vacant space enclosed by the flanges, web, and links is filled with concrete. Previous experiments on the SC composite column were performed to evaluate its compression and bending and shear strengths, respectively, and they showed fairly good results. In addition to thesestudies, it may be necessary to evaluate the flexural-axial capacity of an SC composite column, because itscolumn members are generally subjected to axial force and bending moment at the same time. In this study, the bending strength of an SC composite column subjected to axial compression force was investigated experimentally. The results of the study showed that the AISC-LRFD provisions representedexcessively low values compared with those of the ACI, Eurocode-4, and Japan Code provisions. The Eurocode-4 provisions represented reasonable evaluations of the strength of the SC composite column composed of a non-compact section.