• Title/Summary/Keyword: nickel powder

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Effect of Passivation on the Sintering Behavior of Submicron Nickel Powder Compacts for MLCC Application

  • Jo, Gi-Young;Lee, Kwi-Jong;Kang, Suk-Joong L.
    • Journal of Powder Materials
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    • v.20 no.6
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    • pp.405-410
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    • 2013
  • During sintering of Ni-electrode multi-layer ceramic capacitors (MLCCs), the Ni electrode often becomes discontinuous because of its lower sintering temperature relative to that of $BaTiO_3$. In an attempt to retard the sintering of Ni, we introduced passivation of the Ni powder. To find the optimal passivation conditions, a thermogravimetric analysis (TGA) was conducted in air. After passivation at $250^{\circ}C$ for 11 h in air, a nickel oxide shell with a thickness of 4-5 nm was formed on nickel nanoparticles of 180 nm size. As anticipated, densification of the compacts of the passivated Ni/NiO core-shell powder was retarded: the starting temperature of densification increased from ${\sim}400^{\circ}C$ to ${\sim}600^{\circ}C$ in a $97N_2-3H_2$ (vol %) atmosphere. Grain growth was also retarded during sintering at temperatures of 750 and $1000^{\circ}C$. When the sintering atmosphere was changed from wet $99.93N_2-0.07H_2$ to wet $99.98N_2-0.02H_2$, the average grain size decreased at the same sintering temperature. The conductivity of the passivated powder sample sintered at $1150^{\circ}C$ for 8 h in wet $99.93N_2-0.07H_2$ was measured to be $3.9{\times}10^4S/cm$, which is comparable with that, $4.6{\times}10^4S/cm$, of the Ni powder compact without passivation. These results demonstrate that passivation of Ni is a viable means of retarding sintering of a Ni electrode and hence improving its continuity in the fabrication of $BaTiO_3$-based multi-layer ceramic capacitors.

Manufacturing and Evaluation of Properties of Nanocrystalline Ni bulk by Dynamic Compaction of Nano Ni powders using a Gas-gun System (나노 니켈 분말의 가스건 고속압축을 통한 나노결정립 니켈 벌크재의 제조 및 물성)

  • Kim, Wooyeol;Ahn, Dong-Hyun;Park, Lee Ju;Park, Jong-Il;Kim, Hyoung Seop
    • Journal of Powder Materials
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    • v.21 no.1
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    • pp.44-49
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    • 2014
  • In this study, nanocrystalline nickel powders were cold compacted by a dynamic compaction method using a single-stage gas gun system. A bending test was conducted to measure the bonding strengths of the compacted regions and microstructures of the specimen were analyzed using a scanning electron microscopy. The specimen was separated into two parts by a horizontal crack after compaction. Density test shows that the powder compaction occurred only in the upper part of the specimen. Brittle fracture was occurred during the bending test of the compact sample. Dispersion of shock energy due to spalling highly affected the bonding status of the nanocrystalline nickel powder.

Size Control of Nickel Powders from Nickel Chloride Solution Containing Ammonia in DEA Solutions (DEA 용액에서 암모니아를 함유한 염화니켈 수용액으로부터 니켈 분말의 입경 제어)

  • Choi Eun Young;Lee Yoon Bok;Yoon Suk Young;Kim Kwang Ho;Kim Jin Chun;Rhyim Young Mok;Kim Hyong Kuk;Kim Yang Do
    • Journal of Powder Materials
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    • v.12 no.3
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    • pp.201-207
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    • 2005
  • Nickel powders were synthesized by the hydrazine reduction of nickel chloride solution containing ammonia in DEA solutions. The size distribution of nickel powders were investigated as a function of ammonia concentration, hydrazine concentration and the mixed composition ratio of diethanolammine (DEA) and triethanolammine (TEA). Nickel powders with the size in submicron range were obtained at $185^{\circ}C$ for 45 minutes by hydrazine reduction of nickel chloride solution in DEA solutions. The hydrazine concentrations showed significant effects on the particle size and shape distribution of nickel powders under $NH_3/Ni^{2+}$ molar ratio of 2.0 condition. As the mixed volume ratio of TEA and DEA increased, nickel powders with relatively larger particle size and low agglomeration were obtained. Nickel powders with particle size in the ranged from 0.4 to $0.9\;{\mu}m$ were obtained at the 50 $vol.%$ of TEA.

A Simple Way to Prepare Nanosize NiO Powder by Mixing Acidic Ni Compound with Basic Ni Compound

  • Cheong, Deock-Soo;Yun, Dong-Hun;Park, Sang-Hwan;Kim, Chang-Sam
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.592-595
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    • 2009
  • Nanosize NiO powder was prepared by mixing acidic nickel nitrate with basic nickel carbonate. The particle size and morphology of NiO were mainly governed by the mole ratio of the nitrate to the carbonate. The effects were studied by DSC, XRD, FTIR, and SEM. Heat treatment conditions influence the particle size distribution of produced NiO powder extensively for the case of 3N7C (3 moles of the nitrate and 7 moles of the carbonate) and 4N6C, but only slightly for 1N9C and 2N8C. Uniform pseudospherical NiO particles were obtained in $50{\sim}70$ nm for 1N9C and $30{\sim}60$ nm for 2N8C by calcination at $750{^{\circ}C}$ for 2 h.

Electrical Properties of Conductive Nickel Powder-Epoxy Resin Composites (전도성 니켈분말-에폭시수지 복합체의 전기적 특성)

  • Oh, Dae-Hee;Lim, Duk-Jum;Lee, Jung-Eun;Park, Young-Hee;Oh, Seung-Min
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.2
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    • pp.329-336
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    • 2014
  • The conductive polymer composites have attracted considerable attention in the field of industry due to their electrical properties. To understand electrical properties of the composites, their volume specific resistance was measured. Electrical conductivity results showed percolation phenomena. Percolation theories are frequently applied to describe the insulator-to-conductor transitions in the composites composed of conductive filler and insulating matrix. It was found that the percolation threshold strongly depends on the aspect ratio of filler particles. The critical concentration of percolation formed is defined as the percolation threshold. The purpose of this study was to examine electrical properties of the epoxy resins filled with nickel. The sample was prepared using vehicle such as epoxy resin replenished with nickel powder, and the evaluation on their practical use was performed in order to apply them to electric and electronic industry as well as general field. The volume specific resistance of epoxy resin composites was 4.666~13.074 when using nickel powder. Weight loss of the conductive composites took place at $350^{\circ}C{\sim}470^{\circ}C$.

Evaluation on the Applicability as Filler materials of Ni-Based Super Alloying Nano Size Powder by Pulsed Wire Evaporation(PWE) Method (전기폭발법으로 제조된 니켈기 초내열합금 나노분말의 용가재로의 응용가능성에 관한 평가)

  • Kim, Gyeong-Ho;Lee, Min-Gu;Kim, Gwang-Ho;Lee, Chang-Gyu;Kim, Heung-Hui
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.168-170
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    • 2005
  • Nickel base brazes containing boron and silicon as melting point depressants are used extensively in the joining and repair of hot-section components in next generation nuclear reactor and aero-engine. Therefore, the present study has investigated the preliminary applicability of nickel based alloying nano powders. Nano Ni-based alloying powders synthesized by Pulsed Wire Evaporation (PWE) method. It's powder morphology and phase transformation temperature were analyzed by scanning electron microscopy, transmission electron microscopy, and differential scanning calorimeter(DSC). The powder particle size was approximately 10${\sim}$100nm and exhibits a quite even equiaxed shape. The results of DSC measurement show that both the nano Inconel 625 nano powder and Inconel 718 nano powder presents similar liquidus temperatures approximately $1373^{\circ}C$ and $1380^{\circ}C$ respectively.

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