• Title/Summary/Keyword: new material model

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Implementation of Polycrystal Model in Rigid Plastic Finite Element Method (강소성 유한요소법에서의 다결정 모델의 구현)

  • Kang, G.P.;Lee, K.;Kim, Y.H.;Shin, K.S.
    • Transactions of Materials Processing
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    • v.26 no.5
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    • pp.286-292
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    • 2017
  • Magnesium alloy shows strong anisotropy and asymmetric behavior in tension and compression curve, especially at room temperature. These characteristics limit the application of finite element method (FEM) which is based on conventional continuum mechanics. To accurately predict the material behavior of magnesium alloy at microstructural level, a methodology of fully coupled multiscale simulation is presented and a crystal plasticity model as a constitutive equation in the simulation of metal forming process is introduced in this study. The existing constitutive equation for rigid plastic FEM is modified to accommodate deviatoric stress component and its derivatives with respect to strain rate components. Viscoplastic self-consistent (VPSC) polycrystal model was selected as a constitutive model because it was regarded as the most robust model compared to Taylor model or Sachs model. Stiffness matrix and load vector were derived based on the new approach and implemented into $DEFORM^{TM}-3D$ via a user subroutine handling stiffness matrix at an elemental level. The application to extrusion and rolling process of pure magnesium is presented in this study to assess the validity of the proposed multiscale process.

A Study on Analysis Method of Asphalt Plug Joint using FEM (유한요소 해석을 통한 Asphalt Plug Joint의 분석 방법에 대한 연구)

  • Moon, Kyoung-Tae;Park, Philip;Park, Sang-Yeol
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.2D
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    • pp.237-245
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    • 2011
  • Asphalt Plug Joint(APJ) is a new type of expansion joint that it's application are increased in USA as well as several European countries. APJ's' advantages are cheap construction and maintenance costs, and simple construction and securing of excellent flatness. However, APJ's usability is hindered because it showed a problem of premature failure. Research for solving this problem has been progressed, and FEM analysis among existing researches was peformed. However, the behavior of APJ was insufficiently analyzed and the reliability of the analysis was much low, since the material showing complicated behavior was oversimplified, Therefore, a material model was proposed and its effectiveness was confirmed by comparing it with actual behavior in order to improve the reliability of FEM analysis in this paper. ABAQUS program was used for FEM analysis, and an elasto-plastic model and a viscous-plastic model as the material model of APJ were suggested on the base of experiment results of APJ material performed by Bramel et al. The elasto-plastic model was defined by time-independent analysis since it didn't consider time and strain rate, and the viscous-plastic model was defined by time-dependent analysis since it considered. Influence of various elements affecting the behavior of APJ was investigated, and it was confirmed that the time-dependent analysis showed better result closed to actual behavior than the time-independent analysis.

Shaking Table Tests of a 1/4-Scaled Steel Frame with Base Isolators (1/4축소 철골구조물을 이용한 건물 기초분리장치의 진동대실험)

  • 송영훈;김진구
    • Journal of the Earthquake Engineering Society of Korea
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    • v.1 no.2
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    • pp.39-48
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    • 1997
  • New form of base isolators made of steel spring coated with both natural and artficial rubber were manufactured and tested for material properties. Shaking table experiments were performed using a model structure attached with the bearings. The model structure used in the test is a 1/4 scaled steel structure, and earthquake records were used to check the lateral and vertical stability and effectiveness of the isolators. According to the results all three types of isolators turned out to be effective in reducing the acceleration induced by the earthquake vibration.

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A Billet Heat Transfer Modeling during Reheating Furnace Operation

  • Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.863-868
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    • 2004
  • Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Sometimes, it is also necessary to control a transient billet temperature pattern according to the material characteristics to prevent a wire from breaking. Though it is very important objective to obtain a correct information of a billet temperature during furnace operation. Consequently, a billet temperature profile must be estimated. In this paper, a billet heat transfer model based on FEM (Finite Element Method) with spatially distributed emission factors is proposed and a measurement is also carried out for two different furnace operation conditions. Finally, the difference between the model outputs and the measurements is minimized by using the new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. Hence, the information of billet temperatures can be obtained by using proposed model on various furnace operation conditions.

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Design Study on the Wear Enhanced of Rubber Pad of Track Assembly with Finite Element Method (유한요소법을 이용한 궤도용 고무패드의 마모 예측 및 설계에 관한 연구)

  • Lee, Kyoung-Ho;Roh, Keun-Lae;Lee, Young-Sin
    • Journal of the Korea Institute of Military Science and Technology
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    • v.11 no.5
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    • pp.107-115
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    • 2008
  • In this paper, we have proposed a wear growth prediction method on the surface of rubber pad of track assembly installed in high-speed battle tank i.e. the automatic model updating code interfacing with commercial finite element simulation software. Also, simple and resonable geometrical, material finite element model was established to be easily updated based on the empirical threshold value of contact pressure on the contact surface. From the iterative model update and analysis results, we discovered a weak point on rubber pad surface and suggested a new design concept for improving the wear performance of track assembly.

Heat Transfer Enhancement of a Piezoelectric Fan for Cooling of Electronic Devices (전자기기 냉각용 압전팬의 열전달 향상)

  • Kim, Eun-Pil;Yoon, Jung-In
    • Journal of Power System Engineering
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    • v.18 no.1
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    • pp.14-21
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    • 2014
  • Piezoelectric fans are thin elastic beams whose vibratory motion is actuated by means of a piezoelectric material bonded to the beam. These fans have found use as a means to enhance convective heat transfer while requiring only small amounts of power. This study presents new types of models with heat sink having air passage and investigates experimentally their heat transfer characteristics. From the comparison results for four models, the heat transfer coefficients of model 1 are approximately 44~66% higher than those of the reference model 0. The model 1 show the best overall performance about heat transfer and cooling capability. As shown in above results, it is necessary to design the heat sink with air pass for cooling of electronic devices, in order to increase the convective heat transfer coefficient of a piezoelectric fan for electronic cooling.

Settlement Behavior of Composition Ground Improved by Recycled-Aggregate Porous Concrete Pile (순환골재 다공질 콘크리트 말뚝에 의한 복합지반의 침하 거동)

  • Kim, Se-Won;You, Seung-Kyong;Lee, Chang-Min;Cho, Sung-Min;Shim, Min-Bo;Choi, Hang-Seok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.1623-1629
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    • 2008
  • The purpose of this research is to assess the application of recycled-aggregate that is gained from construction wastes as the material of compaction pile method. At the same time, the development of the new technique rectifies defects of the existing compaction pile method for soft ground improvement. In this research, model tests were conducted for analyzing the effect of the soft ground improvement by porous concrete pile using recycled aggregate. Through the results of the model tests, the behavior of settlement on composition ground with surcharge pressure were elucidated.

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Analysis of a cable-stayed bridge with uncertainties in Young's modulus and load - A fuzzy finite element approach

  • Rama Rao, M.V.;Ramesh Reddy, R.
    • Structural Engineering and Mechanics
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    • v.27 no.3
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    • pp.263-276
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    • 2007
  • This paper presents a fuzzy finite element model for the analysis of structures in the presence of multiple uncertainties. A new methodology to evaluate the cumulative effect of multiple uncertainties on structural response is developed in the present work. This is done by modifying Muhanna's approach for handling single uncertainty. Uncertainty in load and material properties is defined by triangular membership functions with equal spread about the crisp value. Structural response is obtained in terms of fuzzy interval displacements and rotations. The results are further post-processed to obtain interval values of bending moment, shear force and axial forces. Membership functions are constructed to depict the uncertainty in structural response. Sensitivity analysis is performed to evaluate the relative sensitivity of displacements and forces to uncertainty in structural parameters. The present work demonstrates the effectiveness of fuzzy finite element model in establishing sharp bounds to the uncertain structural response in the presence of multiple uncertainties.

Prediction of Anisotropy and Formability of Lithium-ion Battery Pouch Sheet using Non-quadratic Yield Function (비이차 비등방 항복함수를 이용한 리튬-이온 배터리 파우치의 이방성 및 성형성 예측)

  • J. S. Kim;C. M. Moon;H.R. Lee;M. G. Lee
    • Transactions of Materials Processing
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    • v.32 no.3
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    • pp.136-144
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    • 2023
  • This study analyzed the mechanical behavior of lithium-ion battery pouch material and predicted its formability. A homogenization method was used to evaluate the physical properties of the pouch, and a new hardening model was developed. The yield function for the plastic model was optimized, and the anisotropic property was determined. Also, the forming limits were measured and predicted using the M-K forming limit diagram. Finally, a square cup drawing experiment confirmed the accuracy of the measured mechanical properties and the formability calculation.

Power Prediction of P-Type Si Bifacial PV Module Using View Factor for the Application to Microgrid Network (View Factor를 고려한 마이크로그리드 적용용 고효율 P-Type Si 양면형 태양광 모듈의 출력량 예측)

  • Choi, Jin Ho;Kim, David Kwangsoon;Cha, Hae Lim;Kim, Gyu Gwang;Bhang, Byeong Gwan;Park, So Young;Ahn, Hyung Keun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.3
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    • pp.182-187
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    • 2018
  • In this study, 20.8% of a p-type Si bifacial solar cell was used to develop a photovoltaic (PV) module to obtain the maximum power under a limited installation area. The transparent back sheet material was replaced during fabrication with a white one, which is opaque in commercial products. This is very beneficial for the generation of more electricity, owing to the additional power generation via absorption of light from the rear side. A new model is suggested herein to predict the power of the bifacial PV module by considering the backside reflections from the roof and/or environment. This model considers not only the frontside reflection, but also the nonuniformity of the backside light sources. Theoretical predictions were compared to experimental data to prove the validity of this model, the error range for which ranged from 0.32% to 8.49%. Especially, under $700W/m^2$, the error rate was as low as 2.25%. This work could provide theoretical and experimental bases for application to a distributed and microgrid network.