• 한국레이저가공학회지
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• 제6권1호
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• pp.1-8
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• 2003

A molten metal droplets are deposited onto solid substrate for solid freeform fabrication, Collision dynamic and substrate heat transfer associated with solidification determine the final shape of molten metal droplets. In this study, the experimental model, based on the variational condition with substrate temperature and falling height, was produced reliable optimal data of droplet pattern.

• Journal of Welding and Joining
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• 제18권4호
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• pp.55-63
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• 2000

This paper presents a study of the solder bumping process. The theoretical model, based on the variational principle instead of solving the Navier-Stokes equation with moving boundaries, was developed to considered the energy dissipation in semi-solid phase and the approximate solidification time of the molten metal droplet. The simulation results revealed that the developed model could reasonably describe the collision behavior of molten metal with solid surface. Simulations were made with variation of initial droplet temperature, substrate metal and initial substrate temerature.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.667-670
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• 2002

Uniform metal-droplet deposition using laser is analyzed. Using the variation principle and modeling the semi-solid phase as a non-Netwonian slurry, this model can greatly save the computational expenses that conventional numerical procedures have suffered from. The simulation results revealed that the developed model could reasonably describe the collision behavior of molten metal with solid surface. Simulations were made with variation of the falling distance and time.

• 한국레이저가공학회지
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• 제5권1호
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• pp.23-31
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• 2002

The uniform metal droplet generation using Nd-YAG laser was studied and experiment was carried out. The shape and volume of developed droplet was measured and the Young-Laplace equation and equilibrium condition of force were applied this model. The differential equation predicting shape of droplet using equilibrium condition of force instead of Navier-stokes equation was induced and numerical solution of differential equation compared with experimentation data. The differential equation was solved by Runge-Kutta method. Surface tension coefficient of droplet was determined with numerical solution relate to experimental result under the statical condition. In case of dynamic vibration, metal droplet shape and detaching critical volume are predicted by recalculating proposed model. The result revealed that this model could reasonably describe the behavior of molten metal droplet on vibration.

• 방사성폐기물학회지
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• 제16권2호
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• pp.165-172
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• 2018

용융염-액체금속 추출공정에서 형성되는 액적 크기를 추정하는 방안으로 용융염-액체금속 계를 상온에서 유사한 물-수은 계로 대체하여 액적 형성 실험을 노즐의 종류에 따라 수행하여 Scheele-Meister 모델의 적용성을 평가하였다. 실험에서 액적의 크기 측정은 디지털카메라와 이미지분석 소프트웨어를 사용하였으며 노즐은 0.018 cm과 0.025 cm의 구멍 크기를 가지며 수은의 통과 길이가 1.3 cm인 상용 니들과 두께가 0.5 cm이며 0.0148 cm 구멍 2개, 0.0135 cm 구멍 3개, 0.0135 cm 구멍 4개인 것을 제작하여 사용하였다. 각각의 노즐에서 형성된 액적은 노즐 아래 20 cm까지 안정적인 구형을 유지하였다. 액적 크기의 측정치를 Scheele-Meister 모델의 추정치와 비교하였을 때 10% 오차 범위 안에서 일치하였다. 실험 결과는 물-수은 계에서 액적을 안정적으로 형성시키는 노즐에 대해 액적 크기 추정을 위한 Scheele-Meister 모델이 적용될 수 있음을 보였다.

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 2001년도 추계학술발표대회 논문개요집
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• pp.43-47
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• 2001

This paper presents a study of the uniform metal droplet generation using laser. The theoretical model, based on the variational principle instead of solving the Wavier-Stokes equation with moving boundaries, is developed. Our model is considered the Young-Laplace equation and force equilibrium conditions. Surface tension coefficient is determined under the statical condition with induced differential equation by using experimental result. In case of dynamic vibration, metal droplet shape and critical detaching volume are predicted by recalculating of proposed model. The simulation result revealed that the developed model could reasonably describe the molten metal droplet behavior on vibration with metal wire.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2000년도 특별강연 및 춘계학술발표대회 개요집
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• pp.105-108
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• 2000

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 2003년도 춘계학술발표대회 논문개요집
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• pp.122-126
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• 2003

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1996년도 특별강연 및 추계학술발표 개요집
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• pp.148-152
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• 1996

A transient two-dimensional (2D) model was developed for investigating the heat and fluid flow in old pools and determining velocity profile and temperature distribution for the Gas Metal Arc (GMA) welding process. The mathematical formulation deals with the driving farces (electromagnetic, buoyancy, surface tension and plasma drag forces) as well as energy exchange between the molten filler metal droplet and weld pools. A general thermofluid-mechanics computer program, PHOENICS, was employed to numerically solve the governing equation with the associated source terms. The results of computation have shown that the electromagnetic and surface tension farces as will as the molten filler metal droplet have major influence in shaping the weld pool geometry.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.585-586
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• 2006

In this paper, we present a design, analysis, fabrication and performance test of the novel DoD metal-jet system for application to the high-density and high-temperature-melting materials. Based on the theoretical analysis, we design the metal-jet print head system and fabricate the metal-jet system, which can eject the droplet of lead-free metal solder in the high-temperature. In the experimental test, we set up the test apparatus for visualization of the droplet ejection and measure the Ejected droplet volume and velocity. As a result, the diameter, volume and the velocity of the ejected droplet are about $65-70{\mu}m$, 145-180 pl and 4m/sec. We also fabricate vertical and inclined 3D micro column structures using the present molten metal inkjet system. The measured geometries of the micro column structures are about height of $2,100{\mu}m$, diameter of $200{\mu}m$ and aspect ratio of 10.5 for vertical micro column and $1,400{\mu}m$ of height and $150{\mu}m$ of diameter for $65^{\circ}$-inclined micro column, respectively.