• Title/Summary/Keyword: mold shrinkage

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A study on the cracking of tunnel lining by measurement and numerical analysis (계측 및 수치해석을 통한 터널 라이닝의 균열 원인 연구)

  • Hwang, Hak;Jung, Hun-Chul;Kim, Yu-Seok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2001.03a
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    • pp.33-40
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    • 2001
  • In this research, the cracking of tunnel concrete lining was investigated and analyzed through long-term measurement and nonlinear numerical analysis. For one year after the casting of lining, the stresses and strains were measured by the sensors installed in hard rock tunnel lining. The measurements showed that only small stresses which were less than cracking stress occurred in every survey sections regardless of sensor directions. It could be induced that the external load applied to the lining was small or ignorable. Also, it was carried out short-term numerical analysis based on such site condition as ambient temperature, the- degree of overbreak and mold staying period. Long-term numerical analysis based on creep & shrinkage and nonlinear cracking was carried out. The output showed that construction condition and ambient environments could make the lining concrete crack without external loads. The cracks formed in this process does not indicate the structural instability of the tunnel.

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Optimization of Injection Molding of Bobbin Part based on CAE (CAE를 이용한 보빈 성형품의 사출성형 최적화)

  • Kwon, Y.S.;Cho, Y.S.;Kim, B.G.;Min, B.H.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.68-72
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    • 2002
  • Design of experiment was applied to analyze the shrinkage characteristics of the bobbin molded by injection molding. Among lots of design and processing conditions, the thickness of a bobbin and cooling conditions of a mold were considered. The temperature difference between top and bottom parts of the bobbin was considered as the objective to minimize the shrinkage of a bobbin. Optimal thickness of a bobbin was 2.0mm at the part of body and 1.5mm at the part of wing, respectively. Optimal cooling conditions such as cooling time and coolant inlet temperature were 12 second and $12^{\circ}C$, respectively.

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Selecting the Optimum Process Condition Between the Factor Level Using Neural Network (신경망이론을 이용한 어인자의 수준사이를 고려한 최적조건 선정에 관한 연구)

  • 홍정의
    • Journal of Korean Society for Quality Management
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    • v.30 no.2
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    • pp.86-98
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    • 2002
  • Defining the relationship between the quality of injection molded parts and the process condition is very complicate because of lots of factor are involved and each factor has a non-linearity. With the development of CAE(Computer Aided Engineering) technology, the estimation of volumetric shrinkage of injection mold parts is possible by computer simulation even though restricted application. In this research, Neural Network applied for finding optimal processing condition. The percent of volumetric shrinkage compared on each case and show neural network can be successfully applied selecting optimum condition not only within factor level but also between factor level.

Variation of Mechanical Properties on Polystyrene Elastomer According to Injection Molding Conditions (폴리스틸렌계 엘라스토머의 사출성형조건에 따른 기계적 물성 변화)

  • Han, Seong-Ryeol;Kim, Joon-Hyung;Jeon, Seung-Gyeong;Jeong, Yeong-Deug
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.46-52
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    • 2006
  • From the past, most of the studies about thermoplastic elastomers(TPEs) have been conducted for theirs compounded materials and morphology. However these studies do not directly affect on injection molding processing. Therefor this study is focus on the variation of mechanical properties on TPEs moldings by increasing injection molding conditions which included injection molding conditions include injection pressure, holding pressure, melt temperature, mold temperature. The used experimental TPEs is a group of styrene(TPS). Injection pressure slightly affected on tensile strength, shrinkage and hardness. Holding pressure only affected on hardness. The melt temperature was the most affective condition on tensile strength.

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Selecting the Optimum Condition of Injection Molding Process by the Taguchi Method and Neural Network (다구찌 방법과 신경회로망을 이용한 사출성형 가공공정의 최적 가공조건 선정에 관한 연구)

  • 홍정의
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.2
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    • pp.71-76
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    • 2002
  • Defining the relationship between the quality of Injection molded parts and the process condition is very complicate because of lots of factors are involved and each factor has a non-linearity. With the development of CAE(Computer Aided Engineering) technology, the estimation of volumetric shrinkage of injection mold parts is possible by computer simulation in spite of restricted application. In this research, the Taguchi method md Neural Network are applied for finding optimal processing condition. The percent of volumetric shrinkage is compared on each case and shows neural network can be successfully applied.

Injection Molding of Vertebral Fixed Cage Implant

  • Yoo, Kyun Min;Lee, Seok Won;Youn, Jae Ryoun;Yoon, Do Heum;Cho, Yon Eun;Yu, Jae-Pil;Park, Hyung Sang
    • Fibers and Polymers
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    • v.4 no.2
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    • pp.89-96
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    • 2003
  • A vertebral cage is a hollow medical device which is used in spine forgery. By implanting the cage into the spine column, it is possible to restore disc and relieve pressure on the nerve roots. Most cages have been made of titanium alloys but they detract the biocompatibility. Currently PEEK (polyether ether ketone) if applied to various implants because it has good properties like heat resistance, chemical resistance, strength, and especially biocompatibility. A new shape of vertebral cage is designed and injection molding of PEEK is considered for production. Before injection molding of the cage, it is needed to evaluate process conditions and properties of the final product. Variables affecting the shrinkage of the cage are considered, e.g., injection time, packing pressure, mold temperature, and melt temperature. By using the numerical simula-tion program, MOLDFLOW, several cases are studied. Data files obtained by MOLDFLOW analysis are used for stress anal-ysis with ABAQUS, and shrinkage and residual stress fields are predicted. With these results, optimum process conditions are determined.

Comparison of shrinkage according to thickness of photopolymerization resin for 3D printing (3D 프린팅용 광 중합 수지의 두께에 따른 수축 비교)

  • Kim, Dong-Yeon;Kim, Jae-Hong
    • Journal of Technologic Dentistry
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    • v.43 no.1
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    • pp.1-5
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    • 2021
  • Purpose: To perform a comparative study on curing shrinkage according to the thickness of photopolymerization resin. Methods: Stainless steel molds of 2, 4, and 6 mm heights were prepared. The 2, 4, and 6 mm-height molds were classified as the 2H, 4H, and 6H groups, respectively. A photopolymerization resin was injected into the stainless steel mold. Photopolymerization was carried out using a photopolymer machine. During photopolymerization, the wavelength and intensity of 400~405 nm were set to 10, the highest intensity among 1~10. Photopolymerization was performed for 30 min per specimen (each group=10). The inner and outer areas of the specimen were measured. The data were analyzed using one-way ANOVA and Kruskal-Wallis H test (α=0.05). Results: In terms of the inner and outer diameters of the photopolymerization resin specimen, the 2H group contracted the most, whereas the 6H group contracted the least. A statistically significant difference was found between the groups (p<0.05). Conclusion: The amount of light irradiation of the photopolymerization resin must be adjusted according to the thickness.

Effects of mold temperature on the shrinkage and surface quality of the Polystyrene and Polypropylene parts made by injection molding (금형온도가 Polystyrene 과 Polypropylene 성형품의 수축 및 외관품질에 미치는 영한에 관한 연구)

  • 이재원;김동학
    • Proceedings of the KAIS Fall Conference
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    • 2002.05a
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    • pp.130-133
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    • 2002
  • 금형온도가 사출 성형품에 미치는 영향 중에 결정성수지인 PP(Polypropylene)와 비결정성수지인 PS(Polysyene)는 금형온도가 높아짐에 따라 각기 다른 결과를 나타내었다. PS성형품은 금형온도가 높을수록 수축율이 줄어들고 두께 편차가 적어지는 경향을 관찰할 수 있었고, PP성형품의 경우에는 결정의 생성으로 인한 상반된 경향이 관찰되었다. 또한, 금형온도에 따른 캐비티의 매끄러운 면과 거친 면의 결과로 볼 때 금형온도가 높을수록 캐비티의 충전성 및 전사성이 향상되었다. MmSH(Momentary Mold Surface Heating)조건인 경우는 수축율과 전사성 모두다 양호한 결과를 보여주었다.

A Test on Quality Improvement of Printed Circuit Board Using Mold Compensation (금형보정을 이용한 PCB 품질향상에 관한 실험)

  • 전영호;권이장
    • Journal of Korean Society for Quality Management
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    • v.25 no.1
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    • pp.135-141
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    • 1997
  • The Copper-Clad Laminate (CCL) is a main electronic component of specialtype printed circuit boards (PCBs) such as Silver Through Hole PCB. This CCL should have high reliability under the aging test, and usually the test is done at a higher temperature (110-$150^{\circ}C$) than the normal. Then, this test condition of high temperature may cause such quality problems as hole eccentricity and reduction of distance between part holes. After measuring the CCL shrinkage affected by temperature, the correction factor of a press mold was a, pp.ied to solve these problems. The results showed that the tolerance of hole pitch(${\pm}$$100{\mu}m$) was satisfactory and the internal and external failure costs were reduced by 55%.

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Optimization of Injection Molding to Minimize Sink Marks for Cylindrical Geometry (원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Youn-Suk;Jeong, Yeong-Deug
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.111-115
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.