• Title/Summary/Keyword: mold design

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사출성형의 보압과정에 관한 연구

  • 이호상;전형환;한진현;설권;한창훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.46-50
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    • 2001
  • Due to its ability in producing a net-shape product to high precision in a very shot cycle time, injection molding has become one of the most important polymer-processings in the industry today. Recently the CAE applications in the field of injection molding have provided significant contributions to the mold design and process optimization. As a part of such an application the packing process has been studied using C-PARK. The prediction of pressure variations during post-filling stage for amorphous material has been compared with an experimental observation for a simple rectangular geometry of uniform thickness. And the optimal packing processes were calculated using the cavity pressure curve near the gate. As a case study, a warpage simulation was carried out for a DY-HOLDER with the variable number of gates.

3-Dimensional Model using Feature Recognition Rules from Orthographic Views for CAD/CAM Interface (CAD/CAM 인터페이스를 위한 정사영도면의 형상인식을 이용한 3차원 모델링)

  • 정구섭;이형국;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.04a
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    • pp.443-448
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    • 1994
  • As a basic step of interfacing CAD and CAM, it is required to convert thedrawing data into manufacturing information automatically. In this study the developed system carries out feature recognition from the orthographic views of press mold containing various pockets. Using rhe recognized output data, 3 dimension- al model is built using ADS and AME in order to check the result of recognition. The system consists of 4 main parts, suchas, Preprocessing, Coordinate handling, Feature recognition and 3D-modeling. The system shows a good application example which can interface the design and manufacturing stage in CAD/CAM system on PC level

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Fatigue Analysis for Fiber Right Angle Direction of FRP Deck (FRP 바닥판의 섬유직각 방향에 대한 피로해석)

  • Kim, Doo-Hwan
    • Journal of the Korean Society of Safety
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    • v.29 no.6
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    • pp.81-86
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    • 2014
  • Composite materials have high specific stiffness, specific strength than existing concrete or steel materials. It has superior dynamic properties when utilizing advantages of material such as Non-corrosive, light weight, non-conducting and it has superior mold ability which can make variable shapes. Thus, in the construction, for using composite materials as construction materials, the study carried out static strength of fiber right angle direction and fatigue performance of FRP deck member. The study is going to deduct S-N curve by analyzing the results comparatively and estimate long-term durability. From now on, the study is going to provide interpretation of FRP member and basic data of design basis, furthermore providing foundation technique of composite materials' application of structural frame is the goal of this study.

Finite Element Analysis of Nano Deformation for the Hyper-Fine Pattern Fabrication by using Nanoindentation (나노인덴테이션을 이용하여 극미세 패턴을 제작하기 위한 나노 변형의 유한요소해석(I))

  • 이정우;윤성원;강충길
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.210-217
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    • 2003
  • In this study, to achieve the optimal conditions for mechanical hyper-fine pattern fabrication process, deformation behavior of the materials during indentation was studied with numerical method by ABAQUS S/W. Polymer (PMMA) and brittle materials (Si, Pyrex glass) were used as specimens, and forming conditions to reduce the elastic restoration and pile-up was proposed. The indenter was modeled a rigid surface. Minimum mesh sizes of specimens are 1-l0mm. The result of the investigation will be applied to the fabrication of the hyper-fine pattern and mold.

The Technical Trend and Future Development Direction of Machine Tools Feed Drive System by Patent Mapping (특허분석을 통한 공작기계 이송계의 기술 현황과 발전방향)

  • Eun, In-Ung;Chee, Hyun-Su;Lee, Ji-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.510-515
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    • 2012
  • Feed drive systems are used to position the machine tool components carrying the cutting tool and workpiece to the desired location. Hence, their positioning accuracy and speed determine the quality and productivity of machine tools. In this paper, technical trend of machine tools feed drive systems are analyzed by patent mapping. And this paper suggested future development direction of feed drive systems. The analysis is carried out by using problem solution map (PSM) for the applied patent during January 2000 and December 2009 in Korea, Japan, EU and U.S.A.

A Study on the Battery Case Injection Molding by CAE Analysis (CAE 해석을 이용한 배터리 케이스 사출성형에 관한 연구)

  • Lee, Young-Uk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.1
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    • pp.55-61
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    • 2011
  • Battery cases have been made of polypropylene and its warpage is relatively large due to the crystalline characteristic of polypropylene. In this study, the battery case when the injection mold used to improve the Gate by simplifying the process of production cost savings and focus on improving the quality of molding CAE analysis was carried out. The result could be produced in plastic and products of the imbalance in the flow and deformation and to predict reliability of the product will contribute to reduced scrap.

Development of Aroma Diffuser Using Rapid Prototyping System (쾌속조형기를 이용한 방향기의 개발)

  • 주영철;이창훈
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.4
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    • pp.303-307
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    • 2002
  • A new product development procedure that uses a rapid prototyping and 3D CAD has been suggested. By applying this procedure to the development of an aroma diffuser, considerable amount of development time and cost were reduced. Moreover, by using 3D CAD from the early design stage, the number of trial and error can be reduced.

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Computer Simulation of Solidification Process in the Gravity Die Casting

  • Choi, J.K.;Kim, D.O.;Hong, C.P.
    • Journal of Korea Foundry Society
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    • v.9 no.1
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    • pp.39-48
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    • 1989
  • A basic three dimensional thermal model has been developed to simulate the solidification sequence for gravity die casting process. The finite difference method was used to analyze the solidification process during all the casting cycles. The prediction of die temperature in the quasi-steady state was analyzed by the boundary element method. The influence of die cooling on the heat flow in the cast/mold system was also investigated. Predictions of the computer simulation on temperature profiles and location of shrinkage defects were in good agreement with those observed in experimental die castings. Models of computer simulation which is developed by this work can be useful for the design and process control of die casting.

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Development of Polymer Bushing for Overhead Line Switch (가공개폐기용 폴리머 부싱 개발)

  • 최경선;주종민;이철호
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.787-790
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    • 2001
  • Polymer bushing used for overhead line switch was designed and investigated. Requirements of electrical ratings such as partial discharge, ac withstand voltage, impulse voltage and material properties were proposed in accordance with IEEE 386 and pre-standard (PS) 151-146∼147, 170∼180 of KEPCO. The polymer bushing consists of an internal epoxy bushing and external housing made of EPDM rubber. The rubber housing was molded with mold cone. Therefore, the polymer bushing offers several advantages like light weight, good sealing properties, easy installation and excellent performance in contamination. Electric field analysis was also introduced in order to verify the reliability of the design.

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Wear Characterisitics of TiN-coated Boron Cast Iron by Arc Evaporation Process (CAE 증착기술에 의해 TiN이 증착된 보론주철의 마모거동)

  • Song, Kun;Yoon, Eui-Sung;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.8 no.1
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    • pp.63-69
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    • 1992
  • In order to gain better understanding of wear behaviors of TiN-coated boron cast iron, tests and analyses were conducted with block-on disc type tribometer. TiN layer of thickness $2 \mu m$ and $4 \mu m$, coated by cathodic arc evaporation process, were experimentally investigated with the variation of applied load and sliding speed under dry sliding condition. Wear characteristics were expressed in terms of the three-dimentional wear map as well as the wear rate vs sliding speed and load. Comparisons of wear and friction characteristics between coated cast irons and uncoated cast irns were also made. Wear mechanism of TiN layer was explained in view of surface interaction between the mating surfaces. The thicker coating exhibited higher hardness and adhesion strength. the significance of stresses at the surface and in the subsurface was briefly discussed in relation to the wear behavior.