• 제목/요약/키워드: modeling of materials

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Trends in Materials Modeling and Computation for Metal Additive Manufacturing

  • Seoyeon Jeon;Hyunjoo Choi
    • Journal of Powder Materials
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    • v.31 no.3
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    • pp.213-219
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    • 2024
  • Additive Manufacturing (AM) is a process that fabricates products by manufacturing materials according to a three-dimensional model. It has recently gained attention due to its environmental advantages, including reduced energy consumption and high material utilization rates. However, controlling defects such as melting issues and residual stress, which can occur during metal additive manufacturing, poses a challenge. The trial-and-error verification of these defects is both time-consuming and costly. Consequently, efforts have been made to develop phenomenological models that understand the influence of process variables on defects, and mechanical/ electrical/thermal properties of geometrically complex products. This paper introduces modeling techniques that can simulate the powder additive manufacturing process. The focus is on representative metal additive manufacturing processes such as Powder Bed Fusion (PBF), Direct Energy Deposition (DED), and Binder Jetting (BJ) method. To calculate thermal-stress history and the resulting deformations, modeling techniques based on Finite Element Method (FEM) are generally utilized. For simulating the movements and packing behavior of powders during powder classification, modeling techniques based on Discrete Element Method (DEM) are employed. Additionally, to simulate sintering and microstructural changes, techniques such as Monte Carlo (MC), Molecular Dynamics (MD), and Phase Field Modeling (PFM) are predominantly used.

Strength Prediction Model and The Internet Service of Fused Deposition Modeling (Fused Deposition Modeling의 강도예측모델과 인터넷 서비스)

  • 백창일;추원식;이선영;안성훈
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.179-182
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    • 2002
  • Rapid Prototyping (RP) technologies provide the ability to fabricate initial prototypes from various model materials. Stratasys' Fused Deposition Modeling (FDM) is a typical RP process that can fabricate prototypes out of plastic materials, and the parts made from FDM were often used as load-carrying elements. Because FDM deposits materials in about $300\mutextrm{m}$ thin filament with designated orientation, parts made from FDM show anisotropic material properties. This paper proposes an analytic model to predict the tensile strength of FDM parts. Applying the Classical Lamination Theory, which was developed for laminated composite materials, a computer code was implemented. Tsai-Wu failure criterion was added to the code to predict the failure of the FDM parts. The tensile strengths predicted by the analytic model were compared with experimental data. The data and prediction agreed reasonably well to prove the validity of the model. In addition, a web-based advisory service was developed to provide to strength prediction and design rules for FDM parts.

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Impact on improve Student's learning ability in instruction using mathematical modeling teaching materials of function units (함수 단원의 수학적 모델링 자료를 활용한 수업이 학생들의 학습능력 향상에 미치는 영향)

  • An, Jong Su
    • Journal of the Korean School Mathematics Society
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    • v.15 no.4
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    • pp.747-770
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    • 2012
  • In this study, we develop the mathematical modeling teaching materials focused function units of mathematics textbooks and establish the appropriate teaching and learning model. Using mathematical modeling materials and developed instructional materials for teaching high school students is aimed to improve the academic achievement, mathematical attitude and fear. The problem of this study is as follows : First, between the groups using mathematical modeling and a traditional textbook teaching academic achievement groups showed that there is a difference? Second, between the groups using mathematical modeling and a traditional textbook teaching mathematics between groups showed that there is a difference of mathematical attitude and fear? Third, what are the lessons for the students' responses using mathematical modeling?

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Analytical modeling enables explanation of paradoxical behaviors of electronic and optical materials and assemblies

  • Suhir, Ephraim
    • Advances in materials Research
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    • v.6 no.2
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    • pp.185-220
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    • 2017
  • Merits, attributes and challenges associated with the application of analytical modeling in electronics and photonics materials science are addressed, based mostly on the author's research during his tenure with Bell Labs, University-of-California, Portland State University, and small business innovative research (SBIR) ERS Co., USA. The emphasis is on practically important, yet often paradoxical, i.e., intuitively non-obvious, material behaviors. It is concluded that when material reliability is crucial, ability to effectively quantify it is imperative, and that analytical modeling is the most suitable, although never straightforward, technique to understand, explain and quantify material behaviors, especially in extreme, extraordinary and paradoxical situations.

Nonlinear Viscoelastic Analysis of Reticulated Spatial Truss Composed of Composite Materials (복합재료 그물형 공간 트러스의 점탄성적 비선형 해석)

  • Han, Sung Cheon;Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
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    • v.13 no.6
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    • pp.661-672
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    • 2001
  • The present study is concerned with the arc-length method in the investigation of the large deflection behavior of spatial structures with composite materials. This study should be able to trace the main equilibrium path by automatically varying the arc-length size of individual solution steps with the variation of the curvature of the nonlinear equilibrium path. A quasi-elastic method is used for the solution for viscoelastic analysis of the reticulated spatial structures. Elastic modulus of composite materials is defined by micro mechanical materials modeling method and nonlinear equilibrium path is traced with various load types. To demonstrate the effectiveness of the present strategies, numerical examples of reticulated spatial truss is given and compared with solutions using other methods.

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Polynomial model controlling the physical properties of a gypsum-sand mixture (GSM)

  • Seunghwan Seo;Moonkyung Chung
    • Geomechanics and Engineering
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    • v.35 no.4
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    • pp.425-436
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    • 2023
  • An effective tool for researching actual problems in geotechnical and mining engineering is to conduct physical modeling tests using similar materials. A reliable geometric scaled model test requires selecting similar materials and conducting tests to determine physical properties such as the mixing ratio of the mixed materials. In this paper, a method is proposed to determine similar materials that can reproduce target properties using a polynomial model based on experimental results on modeling materials using a gypsum-sand mixture (GSM) to simulate rocks. To that end, a database is prepared using the unconfined compressive strength, elastic modulus, and density of 459 GSM samples as output parameters and the weight ratio of the mixing materials as input parameters. Further, a model that can predict the physical properties of the GSM using this database and a polynomial approach is proposed. The performance of the developed method is evaluated by comparing the predicted and observed values; the results demonstrate that the proposed polynomial model can predict the physical properties of the GSM with high accuracy. Sensitivity analysis results indicated that the gypsum-water ratio significantly affects the prediction of the physical properties of the GSM. The proposed polynomial model is used as a powerful tool to simplify the process of determining similar materials for rocks and conduct highly reliable experiments in a physical modeling test.

Hierarchical multiscale modeling for predicting the physicochemical characteristics of construction materials: A review

  • Jin-Ho Bae;Taegeon Kil;Giljae Cho;Jeong Gook Jang;Beomjoo Yang
    • Computers and Concrete
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    • v.33 no.3
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    • pp.325-340
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    • 2024
  • The growing demands for sustainable and high-performance construction materials necessitate a deep understanding of their physicochemical properties by that of these heterogeneities. This paper presents a comprehensive review of the state-of-the-art hierarchical multiscale modeling approach aimed at predicting the intricate physicochemical characteristics of construction materials. Emphasizing the heterogeneity inherent in these materials, the review briefly introduces single-scale analyses, including the ab initio method, molecular dynamics, and micromechanics, through a scale-bridging technique. Herein, the limitations of these models are also overviewed by that of effectively scale-bridging methods of length or time scales. The hierarchical multiscale model demonstrates these physicochemical properties considering chemical reactions, material defects from nano to macro scale, microscopic properties, and their influence on macroscopic events. Thereby, hierarchical multiscale modeling can facilitate the efficient design and development of next-generation construction.

Accurate FDTD Dispersive Modeling for Concrete Materials

  • Chung, Haejun;Cho, Jeahoon;Ha, Sang-Gyu;Ju, Saehoon;Jung, Kyung-Young
    • ETRI Journal
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    • v.35 no.5
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    • pp.915-918
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    • 2013
  • This work presents an accurate finite-difference time-domain (FDTD) dispersive modeling of concrete materials with different water/cement ratios in 50 MHz to 1 GHz. A quadratic complex rational function (QCRF) is employed for dispersive modeling of the relative permittivity of concrete materials. To improve the curve fitting of the QCRF model, the Newton iterative method is applied to determine a weighting factor. Numerical examples validate the accuracy of the proposed dispersive FDTD modeling.

A Water Model Study on Molten Metal Flow in Die Cavity of Die Casting (다이캐스트 주물의 금형공동내에서 탕류에 관한 수모델적 연구)

  • Kim, Myung-Jae;Choi, Hee-Ho;Cho, Nam-Don
    • Journal of Korea Foundry Society
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    • v.14 no.6
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    • pp.576-589
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    • 1994
  • Water modeling experiments and computer simulation for the predictions of defects of die castings are very important to produce high quality castings with less cost. The relation between the variable air vent system and the characteristics of the fluid flow in the die cavity is studied by using water modeling tests, which give ideas on reasonable designing of die cavity, vent arrangement and gating system. In order to test the water modeling, injection is done by using water containing NaCl. Flow behaviors in cavities are visualized by high speed camera and video tape recorder, and local filling time is measured with electrode sensors. Special attention is paid to the configuration of die cavity. Simulated results by computer are examined and compared with the results of water modeling experiments. There are close correlations between the simulated results and water modeling ones.

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Geometrical Modeling for Hybrid 3-D Braided Composites (하이브리드 삼차원 브레이딩 복합재료의 기하학적 모델링)

  • 한문희;강태진;윤재륜
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.67-70
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    • 2003
  • To develop an effective geometric modeling is essential in order that precise mechanical properties and the geometrical properties of the 3-D braided composites can be estimated. RVE(representative volume element) was adopted fur geometrical modeling. RVE consisted of IC(inner unit cell), ISUC(interior surface unit cell) and ESUC(exterior surface unit cell). The whole geometrical model fur hybrid 3-D braided composites was developed.

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