• Title/Summary/Keyword: mixing process

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Determination of Mixing Ratio of Mixed Refrigerants and Performance Analysis of Natural Gas Liquefaction Processes (혼합냉매 혼합비에 따른 천연가스 액화공정 성능 비교)

  • Kim, Min Jin;Yi, Gyeong Beom;Liu, Jay
    • Korean Chemical Engineering Research
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    • v.51 no.6
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    • pp.677-684
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    • 2013
  • A mixed refrigerant cycle (MRC) has been widely used in liquefaction of natural gas because it is simple and easily operable with reasonable equipment costs. One of the important techniques in MRC is selection of a refrigerant mixture and decision of its optimum mixing ratio. In this work, it is examined whether mixture components (refrigerants) and their mixing ratio influence performance of general MRC processes. In doing this, mixture design and response surface method, which are well-known statistical techniques, are used to find optimal mixture refrigerants and their optimal mixing ratio that minimize total energy consumption of the entire liquefaction process. A MRC process using several refrigerants and various mixing ratios is simulated by Aspen HYSYS and mixture design and response surface method are implemented using Minitab. According to the results, methane ($C_1$), ethane ($C_2$), propane ($C_3$) and nitrogen ($N_2$) are selected as best mixture refrigerants and the determined mixture ratio (mole ration) can reduce total energy consumption by up to 50%.

Effect of Powder Mixing Process on the Characteristics of Hybrid Structure Tungsten Powders with Nano-Micro Size (나노-마이크로 크기 하이브리드 구조 텅스텐 분말특성에 미치는 분말혼합 공정의 영향)

  • Kwon, Na-Yeon;Jeong, Young-Keun;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.24 no.5
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    • pp.384-388
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    • 2017
  • The effect of the mixing method on the characteristics of hybrid-structure W powder with nano and micro sizes is investigated. Fine $WO_3$ powders with sizes of ${\sim}0.6{\mu}m$, prepared by ball milling for 10 h, are mixed with pure W powder with sizes of $12{\mu}m$ by various mixing process. In the case of simple mixing with ball-milled $WO_3$ and micro sized W powders, $WO_3$ particles are locally present in the form of agglomerates in the surface of large W powders, but in the case of ball milling, a relatively uniform distribution of $WO_3$ particles is exhibited. The microstructural observation reveals that the ball milled $WO_3$ powder, heat-treated at $750^{\circ}C$ for 1 h in a hydrogen atmosphere, is fine W particles of ~200 nm or less. The powder mixture prepared by simple mixing and hydrogen reduction exhibits the formation of coarse W particles with agglomeration of the micro sized W powder on the surface. Conversely, in the powder mixture fabricated by ball milling and hydrogen reduction, a uniform distribution of fine W particles forming nano-micro sized hybrid structure is observed.

Analysis of Mechanical Properties of Colored EPDM Based on Additive Mixing Ratio Using Mixture Design of Experimental Method (혼합물 실험계획법을 이용한 유색 EPDM의 첨가제 배합비에 따른 기계적 특성 분석)

  • Park, Yoon-A;Jeon, Euy-Sik;Kim, Young-Shin;Lee, Hyun-Seung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.79-86
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    • 2022
  • With the recent increase in the demand for electric vehicles, it is necessary to identify the high current safety of automobile parts. Among the automobile parts, the EPDM parts required colored parts from the existing black; therefore, it was necessary to change the basic filler from carbon black to silica. The rubber used in automobile parts is flexible and exhibits basic characteristics of high strength and elongation. However, as the filler is changed to silica, its physical properties, such as tensile strength and elongation, are lower than those of the existing carbon black base. Therefore, it is necessary to evaluate the mechanical properties with the addition of the EPDM compound using silica as a base without degrading the physical properties of EPDM. In this study, an experiment based on the additive content was performed using the mixture experimental planning method to analyze the mechanical properties according to the additive type and mixing ratio of silica-based EPDM. The mixing ratio of the four additives was set using a simplex lattice design, and the tensile strength, elongation, modulus 300%, and permanent compression reduction rate were analyzed for mechanical characteristics, and rheometer experiments were performed for vulcanization characteristics. Through statistical analysis of the measured data, the main effects and interactions of the EPDM-blended rubber additives were analyzed. These results can be used to derive a mixing ratio of additives that satisfies the required characteristics of the EPDM compound.

A Development of High Power Activated Carbon Using the KOH Activation of Soft Carbon Series Cokes

  • Kim, Jung-Ae;Park, In-Soo;Seo, Ji-Hye;Lee, Jung-Joon
    • Transactions on Electrical and Electronic Materials
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    • v.15 no.2
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    • pp.81-86
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    • 2014
  • The process parameter in optimized KOH alkali activation of soft carbon series coke material in high purity was set with DOE experiments design. The activated carbon was produced by performing the activation process based on the set process parameters. The specific surface area was measured and pore size was analyzed by $N_2$ absorption method for the produced activated carbon. The surface functional group was analyzed by Boehm method and metal impurities were analyzed by XRF method. The specific surface area was increased over 2,000 $m^2/g$ as the mixing ratio of activation agent increased. The micro pores in $5{\sim}15{\AA}$ and surface functional group under 0.4 meq/g were obtained. The contents of the metal impurity in activated carbon which is the factor for reducing the electrochemical characteristics was reduced less than 100 ppm through the cleansing process optimization. The electrochemical characteristics of activated carbon in 38.5 F/g and 26.6 F/cc were checked through the impedance measuring with cyclic voltammetry scan rate in 50~300 mV/s and frequency in 10 mHz ~100 kHz. The activated carbon was made in the optimized activation process conditions of activation time in 40 minutes, mixing ratio of activation agent in 4.5 : 1.0 and heat treatment temperature over $650^{\circ}C$.

Performance Improvement of Dielectric Barrier Plasma Reactor for Advanced Oxidation Process (고급산화공정용 유전체 장벽 플라즈마 반응기의 성능 개선)

  • Kim, Dong-Seog;Park, Young-Seek
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.7
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    • pp.459-466
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    • 2012
  • In order to improved treatment performance of dielectric barrier discharge (DBD) plasma, plasm + UV process and gas-liquid mixing method has been investigated. This study investigated the degradation of N, N-Dimethyl-4-nitrosoaniline (RNO, indicator of the generation of OH radical). The basic DBD plasma reactor of this study consisted of a plasma reactor (consist of quartz dielectric tube, titanium discharge (inner) and ground (outer) electrode), air and power supply system. Improvement of plasma reactor was done by the combined basic plasma reactor with the UV process, adapt of gas-liquid mixer. The effect of UV power of plasma + UV process (0~10 W), gas-liquid mixing existence and type of mixer, air flow rate (1~6 L/min), range of diffuser pore size (16~$160{\mu}m$), water circulation rate (2.8~9.4 L/min) and UV power of improved plasma + UV process (0~10 W) were evaluated. The experimental results showed that RNO degradation of optimum plasma + UV process was 7.36% higher than that of the basic plasma reactor. It was observed that the RNO decomposition of gas-liquid mixing method was higher than that of the plasma + UV process. Performance for RNO degradation with gas-liquid mixing method lie in: gas-liquid mixing type > pump type > basic reactor. RNO degradation of improved reactor which is adapted gas-liquid mixer of diffuser type showed increase of 17.42% removal efficiency. The optimum air flow rate, range of diffuser pore size and water circulation rate for the RNO degradation at improved reactor system were 4 L/min, 40~$100{\mu}m$ and 6.9 L/min, respectively. Synergistic effect of gas-liquid mixing plasma + UV process was found to be insignificant.

Evaluation of the mixing and Hydrodynamic Behavior in rapid mixing stage on using Computational Fluid Dynamics (전산유체역학를 이용한 급속혼화공정 교반효과 및 유동 평가)

  • Cho, Youngman;Yoo, Soojeon;Yoo, Pyungjoung;Kim, Daeyoung;Hwangbo, Bonghyeong
    • Journal of Korean Society of Water and Wastewater
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    • v.23 no.6
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    • pp.799-810
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    • 2009
  • With time, the stable management of turbidity is becoming more important in the water treatment process. So optimization of coagulation is important for the improvement of the sedimentation efficiency. we evaluated the mixing and hydrodynamic behavior in the coagulation basin using Computational Fluid Dynamics (CFD). The items for evaluation are a location and the speed of agitator and angle of an injection pipe. The results of the CFD simulation, the efficacy of mixing in the coagulation basin was not affected according to one or two injection pipe and angle of an injection pipe. If there is a agitator near outlet of coagulation basin, the efficacy of mixing don't improve even though the speed of agitator increase. So location of agitator is perfect when it locate center at the inlet stream. The coagulation basin at this study, the proper speed of agitator is form 20rpm to 30rpm.

Analysis of Fuel/Coolant Mixing in Steam Explosion (증기 폭발시 용융 핵연료/냉각수 혼합에 대한 해석)

  • Lee, Tae-Ho;Jo, Seong-Youn;Park, Goon-Cherl
    • Nuclear Engineering and Technology
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    • v.25 no.2
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    • pp.215-221
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    • 1993
  • A required initial condition for a steam explosion to occur following core meltdown accidents of a nuclear power plant is the formation of a coarse mixture of molten fuel and water. The extent of a premixing is the measure of efficiency of steam explosion that may follow. A simple one-dimensional, transient model and the flooding criteria have been applied to evaluate the fuel/coolant mixing limit. Also, both instant breakup and dynamic breakup models for the mixing process have been separately used here and compared each other. The results indicate that fuel temperature, ambient pressure, mixing diameter, water depth, and pouring diameter are the important parameters affecting the mixing behavior.

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Static Chaos Microfluid Mixers Using Alternating Whirls and Laminations (미소블록에 의한 교차 회전유동과 미소유로에 의한 박층유동을 이용한 정적 혼돈 미소유체 혼합기에 관한 연구)

  • Chang, Sung-Hwan;Cho, Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.12
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    • pp.1549-1556
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    • 2004
  • We have deigned, fabricated and compared four different types of static chaos microfluid mixers, including the mixers using straight channel flow, microblock-induced alternating whirl flow, microchannel-induced lamination flow, and combined alternating whirl-lamination flow. Among them, the alternating whirl-lamination (AWL-type) mixer, composed of 3-D rotationally arranged microblocks and dividing microchannels fabricated by conventional planar lithography process, is effective to reduce the mixing length over wide flow rate ranges. We characterize the performance of the fabricated mixers, through the flow visualization technique using phenolphthalein solution. We verify that the AWL-type microfluid mixer shows the shortest fluid mixing length of 2.8mm∼5.8mm for the flow rate range of Re=0.26∼26 with the pressure drop lower than 5kPa. Compared to the previous mixers, requiring the mixing lengths of 7∼17mm, the AWL-type microfluid mixer results in the 60% reduction of the mixing lengths. Due to the reduced mixing lengths within reasonable pressure drop ranges, the present micromixers have potentials for use in the miniaturized Micro-Total-Analysis-Systems($\mu$TAS).

Changes of Handsheet Fracture Toughness by Wood and Cotton Fibers Mixing (목재섬유와 면섬유의 혼합에 따른 수초지의 파괴인성 변화)

  • Kim, Jeong-Jung;Jang, Dong-Uk;Yoon, Sang-Gu;Shin, Hyeon-Sik;Park, Jong-Moon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.3
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    • pp.81-87
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    • 2014
  • Conditions of paper manufacturing process should be changed depending on the end use and paper properties. Most of the case, mixed pulps with long softwood fibers and short hardwood fibers are used to achieve proper qualities of product with reasonable production cost. For specialty paper manufacture the wood pulp and cotton linter pulp are usually mixed together. The objectives of this study is to analyze physical, mechanical and fracture mechanical properties of paper depending on SwBKP, HwBKP and cotton linter pulp(CLP) mixing. When the mixing ratio of SwBKP was increased, strength properties, such as tensile, tear, and folding endurance, were also increased. When the mixing ratio of SwBKP and HwBKP was increased, stress concentration index was decreased and fracture toughness was increased.