• 유체기계공업학회:학술대회논문집
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• 2003.12a
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• pp.101-106
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• 2003

In this work, mixing phenomena in the mixing chamber of a ultrasonic micromixer are analyzed through an analytical approach. A simplified 2-dimensional model for the ultrasonic micromixer is presented. Analytical solutions for fluid flow induced by ultrasonic waves are obtained through successive approximations method. From simulation results on thermal diffusion in the mixing chamber, effects of relative location, size, and vibration frequency of a piezoelectric material and aspect ratio of the mixing chamber on mixing performance of the ultrasonic micromixer are investigated. Finally, design guidelines for the ultrasonic micromixer are suggested based on the parametric study.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.515-519
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• 2011

Structural tests for the mixing head of a 75tonf class thrust chamber were performed to verify structural stability. The mixing head of a thrust chamber is loaded by high pressure with regeneratively cooled fuel and cryogenic liquid oxygen(LOx) as well as it transfers thrust load generated by liquid rocket engine. Therefore structural stability of mixing head is a very important factor to work without any plastic deformation or structural failure. In this study, two mixing heads were manufactured using different welding methods, Tungsten Inert Gas(TIG) welding and Electron Beam Welding(EBW) and evaluated a structural stability. The results of structural tests showed that the mixing head assembled by EBW can withstand the applied design load without any structural failures and be structurally more stable than that of TIG welding.

• Journal of Advanced Marine Engineering and Technology
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• v.28 no.5
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• pp.818-826
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• 2004

The spray-induced mixing characteristics and thermal decomposition of aqueous urea solution into ammonia have been studied to design optimum sizes and geometries of the mixing chamber in SCR(Selective Catalytic Reduction) system. The cold flow tests about the urea-injection nozzle were performed to clarify the parameters of spray mixing characteristics such as mean diameter and velocity of drops and spray width determined from the interactions between incoming air and injected drops. Discrete particle model in Fluent code was adopted to simulate spray-induced mixing process and the experimental results on the spray characteristics were used as input data of numerical calculations. The simulation results on the spray-induced mixing were verified by comparing the spray width extracted from the digital images with the simulated Particle tracks of injected drops. The single kinetic model was adopted to predict thermal decomposition of urea solution into ammonia and solved simultaneously along with the verified spray model. The hot air generator was designed to match the flow rate and temperature of the exhaust gas of the real engines The measured ammonia productions in the hot air generator were compared with the numerical predictions and the comparison results showed good agreements. Finally, we concluded that the design capabilities for sizing optimum mixing chamber were established.

• Journal of Korean Tunnelling and Underground Space Association
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• v.22 no.1
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• pp.91-105
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• 2020

This study is the basic study for improving the range of influence and potency of mixing bars in the chamber of Shield TBM. Currently, there are many studies on disk cutters, cutter bits and segments in the study of the domestic Shield TBM. However, studies that mix soil and rocks that come from the membrane during the Shield TBM excavation and scatter them with screw conveyors are not as good as those abroad. In this study, the existing Shield TBM Chamber was manufactured as a miniature and the experiment. Inside the chamber, different sizes (4 mm, 6 mm, 8 mm, 10 mm) and colors (black, white, red, and blue) were used to form layers. This experiment was carried out by different shapes and sizes of RPM and mixing bars. In addition, the difference between a miniature model and a reclining one was checked to determine the effect of the direction of gravity on the mixing efficiency. This was done in the same way for all other conditions other than differences in the direction of gravity. Through this experiment, we identified the orientation of the chamber model, the size and shape of the mixing bar inside, and the mixing effect and torque depending on RPM. A comparative review of the mixing effect and torque confirmed that the shape and size of the mixing bar affect the mixing of samples, and that the direction of gravity affects torque.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.231-238
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• 2010

Combustion stability rating tests under condition low pressure of a 75-$ton_f$ liquid rocket engine(LRE) thrust chamber were carried out. Mixing head with decreased number of injectors than that of the other but with the same mass flow rate to the combustion chamber showed self-oscillation instability in chamber pressure of 30 bar. The other combustion chamber with increased number of injectors showed that high frequency combustion stability was maintained under condition of same pressure, but self-oscillation instability was generated in chamber pressure of 20 bar which can be considered as stability boundary region of this mixing head.

• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.5
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• pp.92-100
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• 2010

Combustion stability rating tests of 75-tonf-class thrust chamber for technology demonstration were carried out at a low pressure. Two kinds of mixing heads were used in this study. One of them has injectors of 631 and the other has injectors of 721. Mixing head with injectors of 631 showed a self-oscillation instability at the chamber pressure of 30 bar. Mixing head with injectors of 721 showed that a high frequency combustion stability was maintained under the same pressure and the same mass flow rate. But mixing head with injectors of 721 generated a self-oscillation instability at the chamber pressure of 20 bar and it was found that stability boundary region was changed due to the configuration of a mixing head from these results.

• Design & Manufacturing
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• v.13 no.4
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• pp.1-9
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• 2019

In-mold Coating is a method that can simultaneously perform injection molding and surface coating in injection mold. The material used for coating is two-component polyurethane which is composed of polyol and isocyanate. L-type mixing head can be used to mix polyol and isocyanate uniformly, and inject them inside the mold cavity. The surface quality of the injection molded products by using in-mold coating depends on the mixing uniformity between main agent and hardener. In this study, flow analysis was performed to design a mixing head for uniform mixing of two-component polyurethane. Especially the effects of design parameters of mixing head on mixing uniformity and nozzle pressure were investigated. The parameters of mixing head were mixing chamber diameter, cleaning cylinder diameter, nozzle alignment angle in the horizontal and vertical direction, and cleaning piston position. It was found that optimal design values were mixing chamber diameter of 3.5 mm, cleaning cylinder diameter of 5.0 mm, nozzle horizontal/vertical alignment angles of 140°/160°, and cleaning piston position of 1.8 mm. The optimal values would be used to develop a two-component mixing head achieving an uniform mixing for in-mold coating.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.288-293
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• 2006

The combustion performances and characteristics of the subscale liquid rocket combustion chamber are discussed in this paper. Subscale combustion chamber is composed of mixing head, ablative cooling cylinder, and water cooling nozzle. The mixing head has eighteen coaxial swirl injectors and one center coaxial swirl injector for ignition. The mixing heads employing the injectors of low different recess length are considered in this paper. The results of the firing test, comparison of performance, and characteristics of static and dynamic pressures of the four different mixing heads are described. The characteristics of combustion at design and of design points are also discussed.

• Journal of ILASS-Korea
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• v.23 no.4
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• pp.205-211
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• 2018

Y-jet nozzle has various advantages over other twin-fluid nozzles and are used in industrial boilers. However, it costs large energy consumption because of assisted air and its design is complex. The Y-jet nozzle is consisted of a liquid and gas port and a mixing chamber. The diameter of the port and the length of the mixing chamber greatly affect spray and atomization characteristics, therefore, they are the most important factors in nozzle design. In this study, The experimental setup is consisted of a laboratory scale spray system. The characteristics of the Y-jet nozzle according to the design parameters were observed. As a result, it was found that the length of the mixing chamber did not have effect on the flow rate and the choking condition. The droplet size was measured using a Malvern type measuring device. In addition, measurements were conducted in the front and the right directions of the nozzles. Based on the results, the SMD View Ratio is defined. It is the asymmetrical design characteristics of the Y-jet nozzle.

• Journal of Korean Tunnelling and Underground Space Association
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• v.23 no.4
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• pp.233-252
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• 2021

This paper is a study to improve the efficiency of mixing technology in the shield TBM chamber. Currently, the number of construction cases using the TBM method is increasing in Korea. According to the increasing use of TBM method, research on TBM method such as Disc Cutter, Cutter bit, and Segment also shows an increasing trend. However, there is little research on the mixing efficiency in chamber and chamber. In order to improve the smooth soil treatment and the behavior of the excavated soil, a study was conducted on the change of the mixing efficiency according to the effective mixing bar arrangement in the chamber. In the scale model experiment, the ground was composed using plastic materials of different colors for ease of identification. In addition, the mixing bar arrangement was different and classified into 4 cases, and the particle size distribution was classified into single particle size and multiple particle size, and the experiment was conducted with a total of 8 cases. The rotation speed of the cutter head of all cases was the same as 5 RPM, and the experiment time was also carried out in the same condition, 1 minute and 30 seconds. In order to check the mixing efficiency, samples at the upper, middle (left or right), and lower positions of each case were collected and analyzed. As a result of the scaled-down model experiment, the mixing efficiency of Case 4 and Case 4-1 increased compared to Case 1 and Case 1-1, which are actually used. Accordingly, it is expected that the mixing efficiency can be increased by changing the arrangement of the mixing bar in the chamber, and it is considered to be effective in saving air as the mixing efficiency increases. Therefore, this study is considered to be an important indicator for the use of shield TBM in Korea.