• 제목/요약/키워드: mixed casting

검색결과 96건 처리시간 0.024초

복합주조용 Al-Si-Mg합금의 미세조직 및 인장성질에 미치는 Fe 및 Cu 첨가의 영향 (Effects of Fe and Cu Addition on the Microstructure and Tensile Properties of Al-Si-Mg Alloy for Compound Casting)

  • 김정민;정기채;김채영;신제식
    • 한국주조공학회지
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    • 제41권1호
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    • pp.3-10
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    • 2021
  • 알루미늄 합금과 주철의 복합주조 공정 중에는 주철로부터 철 성분이 용해되어 알루미늄 용탕에 혼입될 수 있으므로 다양한 Fe함유 금속간 화합물이 형성되며, 이로 인해 알루미늄 합금의 인장 특성이 크게 저하 될 수 있다. 반면 불순물로 첨가되는 Fe와 는 달리 Cu의 경우 알루미늄 합금의 기계적 물성을 향상시키기 위해 첨가되는 합금원소이다. 본 연구에서는 Fe와 Cu의 첨가로 인한 알루미늄 합금의 미세조직 및 인장특성의 변화를 조사하였다. 첨가된 Fe 함량이 1% 이상일 경우 조대한 Al5FeSi 상과 같은 Fe 함유 화합물들이 다량 형성되어 인장 특성이 현저히 감소하는 것으로 나타났다. Cu가 첨가 된 알루미늄 합금의 경우 Al2Cu 상이 추가로 형성되었으며, 인장 강도가 뚜렷하게 향상되는 결과를 보였다.

고기능성 세라믹 주형 및 중자 제작을 위한 3원계 무기 바인더 시스템 개발 (Development of Ternary Inorganic Binder System for Manufacturing High-Functional Ceramic Molds and Core)

  • 박혜영;조근호;최현희;김봉구;김은희;양승철;정연길
    • 한국재료학회지
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    • 제32권12호
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    • pp.538-544
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    • 2022
  • In existing ceramic mold manufacturing processes, inorganic binder systems (Si-Na, two-component system) are applied to ensure the effective firing strength of the ceramic mold and core. These inorganic binder systems makes it possible to manufacture a ceramic mold and core with high dimensional stability and effective strength. However, as in general sand casting processes, when molten metal is injected at room temperature, there is a limit to the production of thin or complex castings due to reduced fluidity caused by the rapid cooling of the molten metal. In addition, because sodium silicate generated through the vitrification reaction of the inorganic binder is converted into a liquid phase at a temperature of 1,000 ℃. or higher, it is somewhat difficult to manufacture parts through high-temperature casting. Therefore, in this study, a high-strength ceramic mold and core test piece with effective strength at high temperature was produced by applying a Si-Na-Ti three-component inorganic binder. The starting particles were coated with binary and ternary inorganic binders and mixed with an organic binder to prepare a molded body, and then heat-treated at 1,000/1,350/1,500 ℃ to prepare a fired body. In the sample where the two-component inorganic binder was applied, the glass was liquefied at a temperature of 1,000 ℃ or higher, and the strength decreased. However, the firing strength of the ceramic mold sample containing the three-component inorganic binder was improved, and it was confirmed that it was possible to manufacture a ceramic mold and core via high temperature casting.

CSA도핑된 폴리아닐린 이차 도핑과 전기화학적 특성 (Electrochemical Characteristics of Camphorsulfonic Acid Doped Polyaniline by Secondary Doping)

  • 박종호;조승구
    • 전기화학회지
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    • 제7권3호
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    • pp.138-142
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    • 2004
  • 본 연구에서 CSA로 도핑된 EB와 LEB 형태의 폴리아닐린 필름을 ITO전극위에 m-cresol, chloroform 혼합용액을 도포시켜 제조하였다. UV 실험결과로부터 m-cresol에 의한 이차 도핑 효과를 확인 할 수 있었으며, m-cresol의 양이 증가할수록 폴리아닐린 필름의 전도도는 증가하였다. 폴리아닐린의 전기화학적 실험결과 LEB로 제작된 폴리아닐린 전극의 산화$\cdot$환원 피크 전류는 EB로 제작된 폴리아닐린 전극보다 더 크고 가역적인 것을 CV를 통해 구할 수 있었다. 또한 전하전달 저항은 m-cresol의 양이 증가할수록 감소하였으며, LEB/CSA전극의 전하 전달 저항 갈이 EB/CSA 전극보다 작았다.

디젤엔진용 핀부시 베어링 소재의 마찰특성에 관한 실험적 연구 (Experimental Study on the Friction Characteristics of Pin-Bush Bearing Metals for Diesel Engine)

  • 김청균;김경섭
    • Tribology and Lubricants
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    • 제25권6호
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    • pp.409-413
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    • 2009
  • This paper presents the hardness and friction characteristics of pb-free pin-bush bearing metal, which is manufactured by a centrifugal casting technology. A bronze metal with a high hardness and low friction properties is usually used for Diesel engine pin-bush bearing and high pressure cylinder. Pb-free metal for pin-bush bearings shows a little high hardness of 120 Hv compared with that of a conventional Pb bearing metal of 100~110 Hv. In general, the friction coefficient of pin-bush bearings is affected by a rotating speed and a load for various rubbing contact modes. But a contact load is more influential parameter when the contact rubbing mode transits from a mixed lubrication to a dry friction contact. The experimental result shows that the friction coefficient is more unstable at the dry contact mode compared with that of other two rubbing modes such as oil film contact and mixed friction conditions.

철강 공정의 일정계획을 위한 혼합정수계획 모델 (Mixed-Integer programming model for scheduling of steelmaking processes)

  • 복진광;이동엽;박선원
    • 제어로봇시스템학회논문지
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    • 제5권6호
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    • pp.714-723
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    • 1999
  • This paper presents a short-term scheduling algorithm for the operation of steelmaking processes. The scope of the problem covers refining of the hot iron transferred form a blast furnace, ladle treatment, continuous casting, hot-rolling, and coiling for the final products that should satisfy the given demand. The processing time at each unit depends on how much the batch amount is treated, and te dedicated intermediate storage with finite capacity between the units is considered. Resource constraints and initial amount of each state are incorporated into the presented scheduling model for the algorithm of on-line scheduling. We propose amixed integer linear programming (MILP) model with two objectives for the scheduling. The first is to maximize the total profit while atisfying the due date constraint for each product. And the second is to minimize the total processing time, makespan, while satisfying the demand for each product. Especially, we observe the effect of penalizing the intermediate storage and the inventory level of the final product on the scheduling results.

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PVA/H-β zeolite mixed matrix membranes for pervaporation dehydration of isopropanol-water mixtures

  • Huang, Zhen;Ru, Xiao-Fei;Guo, Yu-Hua;Zhu, Ya-Tong;Teng, Li-Jun
    • Membrane and Water Treatment
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    • 제10권2호
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    • pp.165-178
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    • 2019
  • Mixed matrix membranes (MMMs) of poly (vinyl alcohol) (PVA) containing certain amounts of H-${\beta}$ zeolite for pervaporation were manufactured by using a solution casting protocol. These zeolite-embedded membranes were then characterized with scanning electron microscope (SEM), X-ray diffraction (XRD) and swelling tests. The membrane separation performance has been examined by means of isopropanol (IPA) dewatering from its highly concentrated aqueous solutions via response surface methodology (RSM). The results have demonstrated that the influences of feed IPA composition (85-95 wt.%), feed temperature ($50-70^{\circ}C$), zeolite loading (15-25 wt.%) and their interactive influences are all statistically significant on both pervaporation flux ($398-1228g/m^2{\cdot}h$) and water/isopropanol separation factor (617-2001). The quadratic models based on the RSM analysis have performed excellently to correlate experimental data with very high determination coefficients and very low relative standard deviations. The optimal pervaporation predictions given by using the RSM models demonstrate a total flux of $953g/m^2{\cdot}h$ and separation factor of 1458, and are excellently verified by experimental results. As reflected by these results, PVA MMMs embedded with hydrophilic $H-{\beta}$ zeolite entities have performed considerably better than its pure counterpart and indicated great potential for isopropanol dehydration applications.

치관보철물(齒冠補綴物) 제작(製作)에 사용(使用)되는 Nickel-Chromium계(系) 합금(合金)의 치경부(齒頸部) 변록(邊綠)에 관(關)한 적합성(適合性) (The Margin Fit of Nickel-Chromium Metal Alloys used for the Production of Crown and Bridge Prosthetics)

  • 이인규;최운재
    • 대한치과기공학회지
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    • 제13권1호
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    • pp.9-13
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    • 1991
  • The purpose of this study was to determine the marginal fit of recasting by used nickel-chromium metal alloys, Hi-Crown, New-Crown and CB-80. Ninety crown prosthetics were divided into eighteen groups according to new to old metal ratios. Each crown was seated on its master die and then the marginal gaps were measured under optical microscope($\times$50). All groups were showed good marginal fit, except group 3 of Hi-Crown(156$\mu$m). The results suggest that the marginal fit of Ni-Cr metal alloy casting bodies were good as without concerned to mixed ratios and metals.

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Compressive and Flexural Properties of Hemp Fiber Reinforced Concrete

  • Li, Zhijian;Wang, Lijing;Wang, Xungai
    • Fibers and Polymers
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    • 제5권3호
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    • pp.187-197
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    • 2004
  • The compressive and flexural properties of hemp fiber reinforced concretes (FRC) were examined in this paper. Natural hemp fiber was mixed using dry and wet mixing methods to fabricate the FRC. Mechanical properties of the FRC were investigated. The main factors affecting compressive and flexural properties of the FRC materials were evaluated with an orthogonal test design. Fiber content by weight has the largest effect. The method for casting hemp FRC has been optimised. Under the optimum conditions, compressive strength increased by 4 %, flexural strength increased by 9 %, flexural toughness increased by 144 %, and flexural toughness index increased by 214 %.

ZnS:Mn,Cu에 기초한 파우더형 EL소자의 발광특성 (Emission Properties of P-LED EL Devices Based on ZnS:Mn,Cu)

  • 박수길;조성렬;손원근;김길용;이주성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1998년도 춘계학술대회 논문집
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    • pp.147-150
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    • 1998
  • Since P-ELD(powders type electroluminescent device) phenomena were found by G.Destriau at first In 1936, lots of studying was performed in order to realize surface emission devices and flat panel display as a backlight. Due to the problem of low luminance and color and so on, it was delayed. Recently using electric field and thermal effect which can change it\`s molecular arrangement, it can be developed using photoelectric properties of P-ELD. P-ELD in this study was prepared by casting method. Basic structure is ITO/Phosphor/insulator/Al sheet, each layer was mixed by binder, which concentration 11p(poise) for phosphor, 8p(poise) fort insulator. Dielectric properties was investigated first and emission properties of P-ELD based on ZnS:Mn,Cu/ZnS:Cu,Br mixture. P-ELD prepared in this work exhibits about 100cd/㎡ 1-kHz simusoidal excitation.

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비용매 휘발법을 이용한 생체모사 혈액친화성 폴리락티드-카프로락톤 공중합체 필름의 제조 (Blood-compatible Bio-inspired Surface of Poly(L-lactide-co-ε-caprolactone) Films Prepared Using Poor Co-solvent Casting)

  • 임진익;김수현
    • 폴리머
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    • 제39권1호
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    • pp.40-45
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    • 2015
  • 혈항혈전성 표면의 제조를 위해 간단한 비용매 휘발 방법을 통하여 고탄성체이면서 생분해성 폴리 락티드-카프로락톤 공중합체 필름의 표면상에 연잎 구조물과 유사한 마이크로 돌기를 만들어 주었다. 표면 구조와 소수성도, 항혈전 효과 등을 시험했으며, 결정화도와 탄성회복률 등의 물리적 특성도 분석하였다. 그 결과 비용매와 메틸렌클로라이드의 혼합 부피비 1:2에서 연잎표면과 유사한 최적의 효과를 얻었으며, 이때 수접촉각은 $124^{\circ}$였다. 혈소판 부착시험에서는 처리하지 않는 군에 비해 약 10%만 부착되는 효과를 확인할 수 있었다.