• 제목/요약/키워드: milling type

검색결과 319건 처리시간 0.028초

밀링가공시 버 형성 예측을 위한 전문가 시스템 개발 (II) - 복잡한 형상의 피삭재와 다중경로에 의한 밀링가공시 (Development of Expert System for Burr Formation Prediction in Face Milling (II) - In Milling Multi Featured workpiece with Multi)

  • 고성림;김영진;장재은;이장범;김지환
    • 한국정밀공학회지
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    • 제20권12호
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    • pp.25-33
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    • 2003
  • A burr has been defined as undesirable projection of material formed as a result of plastic flow from a cutting or shearing operation. It is unavoidable in all kinds of machining operation. As a result, burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. In this study, the primary interest is about exit burr. The burr formation mechanism in each type of burr is classified. Data bases are developed to predict burr formation result. In the milling operation, we develop an algorithm to analyze the burr formation mechanism by the geometrical analysis on the multi featured workpiece with multi cutting path. The algorithm includes three steps, i. e., the feature identification, the cutting condition identification, and the analysis on exit burr formation. We can predict which portion of workpiece would have the exit burr in advance so that we can manage to find a way to minimize the exit burr formation in an actual cutting. Also, this algorithm can be implemented in a commercial CAM package so that we can simulate the NC code to review the burr formation in advance.

열간가압소결에 의해 제조된 AlN-hBN 복합재료의 마이크로 엔드밀링 가공특성 평가 (Evaluation of Micro End-Milling Characteristics of AlN-hBN Composites Sintered by Hot-Pressing)

  • 백시영;조명우;서태일
    • 대한금속재료학회지
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    • 제46권6호
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    • pp.390-401
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    • 2008
  • The objective of this study is to evaluate various machining characteristics of AlN-hBN machinable ceramics in micro end-milling process for its further application. First, AlN based machinable ceramics with hBN contents in the range of 10 to 20vol% were prepared by hot-pressing. Material properties of the composites, such as relative density, Vickers hardness, flexural strength, Young's modulus and fracture toughness were measured and compared. Then, micro end-milling experiments were performed to fabricate micro channels using prepared system. During the process, cutting forces, vibrations and AE signals were measured and analyzed using applied sensor system. Machined micro channel shapes and surface roughness were measured using 3D non-contact type surface profiler. From the experimental results, it can be observed that the cutting forces, vibrations and AE signal amplitudes decreased with increasing hBN contents. Also, measured surface roughness and profiles were improved with increasing hBN contents. As a result of this study, optimum machining conditions can be determined to fabricate desired products with AlN-hBN machinable ceramics based on the experimental results of this research.

제조공정에 따른 n형 Bi2Te2.85Se0.15합금의 열전성능 평가 (Effects of Various Fabrication Routes on Thermoelectric Properties of n-type Bi2Te2.85Se0.15 Alloys)

  • ;신동원;이명원;이상현;홍순직
    • 열처리공학회지
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    • 제31권3호
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    • pp.135-142
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    • 2018
  • In this study, we have fabricated n-type $Bi_2Te_{2.85}Se_{0.15}$ compounds by different processing routes such as crushing, milling and mixing respectively. Subsequently, the obtained powders were consolidated by spark plasma sintering (SPS). The phase crystallinity of bulk samples were identified using X-ray diffraction technique. Powder morphology and fracture surface of bulk samples were observed using the scanning electron microscopy (SEM). The Seebeck coefficient and electrical conductivity values were significantly increased for the milling sample than crushing and mixing samples. As a result, the maximum power factor was obtained $2.4mW/mK^2$, which is thrice than that of crushing process. The maximum figure of merit (ZT) of 0.77 was achieved at 400 K for the milling sample. Furthermore, relatively high hardness and density values were noticed for the different processed samples.

수호손실과 도정수율을 기초로 한 벼의 수호적기결정에 관한 연구 (Determination of Optimum Timing of Paddy Harvesting Based on Grain Loss and Milling Quality)

  • 강화석;이종호;정창주
    • Journal of Biosystems Engineering
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    • 제2권1호
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    • pp.56-80
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    • 1977
  • This experimental work was conducted in order to find out the optimum time of harvest of Japonica-type (Akibare) and Indica-type(Tong-il) rice variety for three harvesting systems by investigating the harvesting losses and milling quality. The study was also concerned about the nature and amount of grain losses incurred during the each sequence of post-harvest technologies, and based on these result, a modification of existing systems giving a minimum grain loss was attempted. Binder, combine, and traditional systems were tested in this study and five grain moisture levels were disposed according to the decrease of grain moisture . The results are summarized as follows ; 1. The total losses of Akibare variety were ranged from 1.1 to 1.5 per cent for the traditional harvesting system , 2.1 to 4.8 per cent for the harvesting system by use of binder, and 2.8 to 4.3 per cent for the harvesting system by use of combine as the grain moisture content was reduced from 24 to 15 percent. Milling recovery of the harvesting system by use of binder, 74.8 ∼75.7 percent, was a little higher as it was compared to that of traditional harvesting system, 74.3 ∼75.0per cent, and that of the harvesting system by use of combine, 73.8 ∼75.0 per cent. Head rice recovery of mechanically dried paddy samples was higher than that of sun-dried paddy samples. 2. The total losses of Tong-il variety were ranged from 3.8 to 5.0 per cent for the traditional harvesting system, 5.2 to 10.0 percent for the system by use of binder, and 3.0 to 5.0 per cent for the system by use of combine as the grain moisture was reduced from 28 to 16 per cent. 3. Milling recovery of Tong-il variety harvested by the traditional harvesting system was 72.3 ∼73.6 percent and it was lower when compared to that of 72.3∼75.0 per cent harvested by binder, and 73.0∼74.6 percent harvested by combine. 4. Head rice recovery of Tong-il variety harvested by the traditional harvesting system (58.

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Influence of milling atmosphere on thermoelectric properties of p-type Bi-Sb-Te based alloys by mechanical alloying

  • Yoon, Suk-min;Nagarjuna, Cheenepalli;Shin, Dong-won;Lee, Chul-hee;Madavali, Babu;Hong, Soon-jik;Lee, Kap-ho
    • 한국분말재료학회지
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    • 제24권5호
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    • pp.357-363
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    • 2017
  • In this study, Bi-Sb-Te thermoelectric materials are produced by mechanical alloying (MA) and spark plasma sintering (SPS). To examine the influence of the milling atmosphere on the microstructure and thermo-electric (TE) properties, a p-type Bi-Sb-Te composite powder is mechanically alloyed in the presence of argon and air atmospheres. The oxygen content increases to 55% when the powder is milled in the air atmosphere, compared with argon. All grains are similar in size and uniformly, distributed in both atmospheric sintered samples. The Seebeck coefficient is higher, while the electrical conductivity is lower in the MA (Air) sample due to a low carrier concentration compared to the MA (Ar) sintered sample. The maximum figure of merit (ZT) is 0.91 and 0.82 at 350 K for the MA (Ar) and MA (Air) sintered samples, respectively. The slight enhancement in the ZT value is due to the decrease in the oxygen content during the MA (Ar) process. Moreover, the combination of mechanical alloying and SPS process shows a higher hardness and density values for the sintered samples.

Grain 크기 조절을 통한 n-Type Bi2Te3 열전 소재 특성 향상 (Enhanced Thermoelectric Properties in n-Type Bi2Te3 using Control of Grain Size)

  • 이나영;예성욱;;탁장렬;조중영;서원선;신원호;남우현;노종욱
    • 마이크로전자및패키징학회지
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    • 제28권4호
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    • pp.91-96
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    • 2021
  • 본 연구에서는 체가름과 고에너지 볼 밀링 공정이 n-type Bi2Te3 열전 재료의 전기적 및 열적 수송 특성에 미치는 영향을 검토하였다. 입자 크기가 감소한 분말의 특성을 유지하기 위하여 짧은 시간 안에 소결이 가능한 방전 플라즈마 소결 공정 (spark plasma sintering, SPS)을 진행하였다. 그 결과, 밀링 처리를 진행한 소결체의 열전 성능지수가 향상되었으며, 30분동안 고에너지 볼 밀링 공정을 거친 샘플이 425 K에서 0.78의 최대 열전 성능지수를 가지는 것을 확인하였다. 이는 손쉬운 공정을 이용하여 결정립 크기 감소를 통한 phonon의 격자 산란을 효과적으로 유도한 결과이다. 동시에 n-type Bi2Te3에서 anti-site defect와 같은 결함을 제어함으로써 캐리어 농도를 증가시킬 수 있음을 본 연구를 통하여 확인하였다.

일정절삭력 제어를 위한 이송속도 적응제어 시스템 (Afeedrate Override Control System for the Cutting Force Regulation)

  • 김창성;박영진;정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.321-327
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    • 1993
  • In order to maintain the cutting force at a desired level during peripheral end milling processes in spite of variation of the depth of cut and other machining conditions, a feedrate override. Apaptive Control Constraint (ACC) system are developed. Feedrate override was accomplished by a developed MMC board and PMC interface techniques. Nonlinear model of the cutting process was linearized as an adaptive model with time varying paramrters. Integral type estimators were introduced for on-line identification of cutting and control parameters in peripheral and milling processes. Zero Order Jold (ZOH) type degital control methodology which uses pole-placement concepts was applied for the ACC system. Performance of the developed ACC system was confirmed on the vertical machining center equipped with FANUC OMC for a large amount of experiment

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3차원 레이저 보조 밀링을 위한 레이저 예열 방법에 관한 연구 (Laser Preheating Method for Three-Dimensional Laser Assisted Milling)

  • 오원정;이춘만
    • 한국정밀공학회지
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    • 제32권12호
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    • pp.1031-1037
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    • 2015
  • Laser assisted machining (LAM) is an effective method with which to effectively process difficult-to-cut materials. Simple machining processes, such as turning and linear tool paths, have been studied by many researchers. But, there are few research efforts on LAM workpieces using threedimensional shapes because of difficulties controlling the laser heat on workpieces with inclined angles or curved surfaces. Two methods for machining three-dimensional workpieces are proposed in this paper. The first is that the heat source shape and laser focal length are maintained using an index table. Second, a rotary type laser module is controlled using an algorithm to move the laser heat source in all directions. This algorithm was developed to control the rotary type laser module and the machine tool simultaneously. These methods are verified by a CATIA simulation.

tert-Butoxide 처리 양모의 효소처리 및 염색성에 관한 연구 (Dyeability and Enzymetic Treatment of Wool Pretreated with tert-Butoxide)

  • 윤남식;윤성도
    • 한국염색가공학회지
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    • 제9권6호
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    • pp.87-95
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    • 1997
  • Wool samples were treated by potassium tert-Butoxide(t-BuOK) in anhydrous tert-butanol to remove the bound surface lipid-layer, and the weight loss behaviors in protease solution and dyeabilities of the samples were studies. The C/N ratio of the surface of the t-BuOK-treated wool was shown to be 4.3 from XPS analysis. From SEM pictures any remarkable change in the shape of surface curticle during the proteasw treatment was not observed regardless of prior t-BuOK treatment. Dyeing rate and equilibrium adsorption of Orange II, a typical levelling type acid dye, on wool were not changed by protease or t-BuOK treatment, but those of Milling Cyanine 5R, a typical milling type acid dye, on wool were greatly enhanced by t-BuOK treatment in spite that, from alkali and urea-bisulfite solubilities, no damage on the inner part of wool fiber was expected by t-BuOK treatment.

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