• Title/Summary/Keyword: milling type

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Four-axis CAM module for NC machining of rotational-free-surface (회전형상의 자유곡면가공을 위한 4축 CAM 모쥴의 개발)

  • 서석환;이기상
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.175-180
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    • 1990
  • Rotational-free-surface (RFS) is a special type of free surface whose two boundaries coincide. For NC machining of PFS, a rotational axis as well as three Cartesian axes are required. In this paper, we develop a four-axis CAM module consisting of: a) Geometric modeling of RFS, b) CL-data generation, and c) Graphic simulation of machining operation. To test the validity and effectiveness of the developed module, several test cuts are made with Bridgeport CNC milling machine and compared with the graphic simulation.

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A study on the development of CNC machine using conventional NC (일반적인 NC 공작기계의 CNC화에 관한 연구)

  • 하성도;이종원;김상국
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.237-241
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    • 1987
  • In this paper, the BTR (Behind the Tape Reader) type communication unit which interfaces the IEBM PC/XT to the FANUC 5M NC controller is developed, making it possible to send NC part program from the memory of IBM PC/XT to the NC controller. As an example of integration of CAD and CAM technologies, the machining of a two dimensional hand-written free line which incorporates the processes of geometric data acquisition using a digitizing tablet, automatic part programming and control of NC milling machine operation is demonstrated.

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Fabrication of $Nd_{2}Fe_{14}B$ Powders by Spray-Drying and Reduction-Diffusion Processes

  • Park, C. J.;Kim, B. K.;X. L. Dong
    • Proceedings of the Korean Magnestics Society Conference
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    • 2000.09a
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    • pp.393-394
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    • 2000
  • The magnetic alloy of $Nd_{2}Fe_{14}B$-type was synthesized by a mechano-chemical method, including the processes of spray-drying, de-binding, milling, $H_{2}$- and Ca-reduction and washing. The very fine $Nd_{2}Fe_{14}B$ particles smaller than $1\mu\textrm{m}$ could be achieved without the inevitable pulverization step in conventional processes.

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Comparative evaluation of marginal and internal fit of metal copings fabricated by various CAD/CAM methods (다양한 CAD/CAM 방식으로 제작한 금속하부구조물 간의 변연 및 내면 적합도 비교 연구)

  • Jeong, Seung-Jin;Cho, Hye-Won;Jung, Ji-Hye;Kim, Jeong-Mi;Kim, Yu-Lee
    • The Journal of Korean Academy of Prosthodontics
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    • v.57 no.3
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    • pp.211-218
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    • 2019
  • Purpose: The purpose of the present study was to compare the accuracy of four different metal copings fabricated by CAD/CAM technology and to evaluate clinical effectiveness. Materials and methods: Composite resin tooth of the maxillary central incisor was prepared for a metal ceramic crown and duplicated metal die was fabricated. Then scan the metal die for 12 times to obtain STL files using a confocal microscopy type oral scanner. Metal copings with a thickness of 0.5 mm and a cement space of $50{\mu}m$ were designed on a CAD program. The Co-Cr metal copings were fabricated by the following four methods: Wax pattern milling & Casting (WM), Resin pattern 3D Printing & casting (RP), Milling & Sintering (MS), Selective laser melting (SLM). Silicone replica technique was used to measure marginal and internal discrepancies. The data was statistically analyzed with One-way analysis of variance and appropriate post hoc test (Scheffe test) (${\alpha}=.05$). Results: Mean marginal discrepancy was significantly smaller in the Group WM ($27.66{\pm}9.85{\mu}m$) and Group MS ($28.88{\pm}10.13{\mu}m$) than in the Group RP ($38.09{\pm}11.14{\mu}m$). Mean cervical discrepancy was significantly smaller in the Group MS than in the Group RP. Mean axial discrepancy was significantly smaller in the Group WM and Group MS then in the Group RP and Group SLM. Mean incisal discrepancies was significantly smaller in the Group RP than in all other groups. Conclusion: The marginal and axial discrepancies of the Co-Cr coping fabricated by the Wax pattern milling and Milling/Sintering method were better than those of the other groups. The marginal, cervical and axial fit of Co-Cr copings in all groups are within a clinically acceptable range.

A Study on the In-process Detection of Fracture of Endmill by Acoustic Emission Measurement (음향방출을 이용한 가공중의 엔드밀 파손 검출에 관한 연구)

  • Yoon, Jong-Hak;Kang, Myung-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.3
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    • pp.75-82
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    • 1990
  • Automatic monitoring of the cutting conditions is one of the most improtant technologies in machining. In this study, the feasibility in applying acoustic emission(AE) signals for the in-process detection of endmill wear and fracture has been investigated by performing experimental test on the NC vertical milling machine with SM45C for specimen. As the results of detecting and analyzing AE signals on various cutting conditions, the followings have confirmed. (1) The RMS value of acoustic emission is related sensitively to the cutting velocity, but is not affected largely by feed rate. (2) The burst type AE signals of high level have been observed when removing chips distorderly and discontinuously. (3) When the RMS value grows up rapidly due to the increase of wear the endmill are generally broken or fractured, but when the endmills fracture at the conditions of smooth chip-flow or built-up-edge(BUE) occurred frequently, the rapid change of the RMS arenot found. And it is expected that this technigue will be quite useful for in-process sensing of tool wear and fracture.

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A Study of Mechanical Properties and Microstructure of ZrO2-Ag Depending on the Composite Route (ZrO2-Ag의 복합화 공정에 따른 기계적 특성 및 미세조직 평가)

  • Yeo, In-Chul;Han, Jae-Kil;Kang, In-Cheol
    • Journal of Powder Materials
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    • v.19 no.6
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    • pp.416-423
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    • 2012
  • This paper introduces an effect of a preparing $ZrO_2$-Ag composite on its mechanical properties and microstructure. In present study, $ZrO_2$-Ag was prepared by reduction-deposition route and wetting dispersive milling method, respectively. Two type of Ag powders (nano Ag and micron Ag size, respectively) were dispersed into $ZrO_2$ powder during wetting dispersive milling in D.I. water. Each sample was sintered at $1450^{\circ}C$ for 2hr in atmosphere, and then several mechanical tests and analysis of microstructure were carried out by bending test, hardness, fracture toughness and fracture surface microstructure. As for microstructure, the Ag coated $ZrO_2$ showed homogeneously dispersed Ag in $ZrO_2$ in where pore defect did not appear. However, $ZrO_2$-nano Ag and $ZrO_2$-micro Ag composite appeared Ag aggregation and its pore defect, which carried out low mechanical property and wide error function value.

Development of Exit Burr Identification Algorithm on Multiple Feature Workpiece and Multiple Tool Path (복합형상 및 다중경로에 대한 Exit Burr 판별 알고리듬의 개발- 스플라인을 포함한 Exit Burr의 해석 -)

  • Kim, Ji-Hwan;Lee, Jang-Beom;Kim, Young-Jin
    • IE interfaces
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    • v.18 no.3
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    • pp.247-252
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    • 2005
  • In the automated production environment in the present days, the minimization of manual operation becomes a very important factor in increasing the efficiency of the production system. The exit burr produced through the milling operation on the edge of workpiece usually requires manual deburring process to enhance the level of precision of the resulting product. So far, researchers have developed various methods to understand the formation of exit burr in cutting process. One method to analytically identify the formation of exit burr was to use the geometrical information of CAD and CAM data used in automated machining. This method, in turn, generated the information resulting from the analysis such as burr type, cutting region, and exit angle. Up to now, the geometrical data were restricted to the single feature and single path. In this paper, a method to deal with the complicated geometric features such as line segment, arc, hole, and spline will be presented and validated using the field data. This method also deals with the complex workpiece shape which is a combination of multiple features. As for the cutting path, multiple tool path is analyzed in order to simulate the real cutting process. All this analysis is combined into a Windows based software and real data are used to validate the program in the conclusion.

Effect of milling on the electrical properties of Ba(Fe1/2Ta1/2)O3 ceramic

  • Mahto, Uttam K.;Roy, Sumit K.;Chaudhuri, S.;Prasad, K.
    • Advances in materials Research
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    • v.5 no.3
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    • pp.181-192
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    • 2016
  • In this work effect of high energy milling on the structural and electrical properties of $Ba(Fe_{1/2}Ta_{1/2})O_3$ (BFT) ceramic synthesized using standard solid-state reaction method were investigated. X-ray diffraction studies indicated that the unit cell structure for all the samples to be hexagonal (space group: P3m1). FTIR spectra also confirmed the formation of BFT without any new phase. The milled (10 h) BFT ceramic showed the formation of small grain sizes (<$2{\mu}m$) which is beneficial for dielectric applications in high density integrated devices. Besides, the milled (10 h) BFT ceramic sample exhibited superior dielectric properties (enhancement in ${\varepsilon}^{\prime}-value$ and reduction in $tg{\delta}-value$) compared to un-milled one. Impedance analysis indicated the negative temperature coefficient of resistance (NTCR) character. The correlated barrier hopping model (jump relaxation type) is found to successfully explain the mechanism of charge transport in present ceramic samples.

Solid State Reduction of Haematite by Mechanical Alloying Process (기계적 합금화법에 의한 헤마타이트의 고상환원)

  • 이충효;홍대석;이만승;권영순
    • Journal of Powder Materials
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    • v.9 no.1
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    • pp.25-31
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    • 2002
  • The efects of mechanical aloying conditions and the type of reducing agent on the solid state reductionof haematite $Fe_2O_3$ have been investigated at room temperature. Aluminium titanium zinc and copper were used as reducing agent. Nanocomposites of metal-oxide in which oxide particles with nano size were dispersed in Fe matrix were obtained by mechanical alloying of $Fe_2O_3$ with aluminium and titanium respectively However the reduction of $Fe_2O_3$ by coppe was not occurred Composite materials of iron with $Al_2O_3$ and $TiO_2$ were obtained from the system of $Fe_2O_3-Al$ and $Fe_2O_3-Ti$ after ball milling for 20 hrs and 30 hrs respectively. And the system of $Fe_2O_3-Zn$ resulted in the formationof FeO with ZnO after ball milling of 120 hrs. The final grain sizes of iron estimated by X-ray diffraction line-width measurement were in the ranges of 24~33 nm.

MILLING CHARACTERISTICS OF BROWN RICE USING A CONTINUOUS TYPE CONDITIONER

  • Song, D.B.;Han, K.Y.;Kim, S.T.;Choi, B.J.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.423-429
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    • 2000
  • The water conditioning experiments of brown rice were performed to verify the effect of brown rice conditioner and to decide the optimum operating variables for the conditioner. The initial moisture contents of 13-14%(wb) brown rice were used as experimental samples. The flow rate of brown rice passing through the conditioner was 2,940 kg/hr and water was supplied proportionally from 80 cc/min to 240 cc/min. The differences between expected and measured moisture contents were neglected except 0.25%(wb) of the maximum differences at 0.2920((cc/min)-water/(kg/min)'%-brown rice) of water supply rate. For the initial moisture contents of 13-14%(wb) brown rice, it was found that a proper water supply rate was 0.2415((cc/min)-water/(kg/min).%-brown rice) and the increments of whole rice was 2.3% compared to non conditioned ones. It was considered that the conditioning process did not influence the whiteness of milled rice because the whiteness differences between conditioned and non-conditioned milled rice were negligible.

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