• Journal of Biosystems Engineering
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• 제8권1호
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• pp.17-29
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• 1983

The milling process is considered as causing one of the greatest grain losses among all the processes in rice post-production. Major source of grain losses in the rice milling is considered as the whitening process. This study was attempted to develop an abrasive-type whitener, the whitening chamber of which being supplied by jet-air evenly and continuously. To investigate the milling performance by the new whitener, three kind of emery-stone grit(#36, #41, and #46), and three levels of rotational speed of emery stone roller (950, 1070, and 1200 rpm) were tested. The jet-air abrasive-type whitener was also compared with the conventional abrasive-type having no jet-air blower in terms of their milling performance. In addition, the effect of different combinations of sequential uses of the abrasive- and friction-type whiteners on the milling performance was also experimentally evaluated. The results of this study are summarized as follows; 1. In general, the whitening system combined with the abrasive type whitener with jet-air supply, which was newly designed, and the existing jet-air friction type whiteners produces more milled- and head-rice by about 0.3% points and 2.8% points, respectively than the system combined with the existing abrasive type without the jet-air supply under the same operational conditions. The former also consumed less electricity by 0.024 KwH per 100kg of milled rice production and gave more milling capacity by about 35 kg/hr. As compared with the conventional whitening system consisting of jet-air friction type whiteners only, the former yielded more milled- and head-rice by 1.5% points and 4.4% points, respectively. 2. The abrasive roller having 46 grit emery was better than the roller having 36 grit in aspects of milling performance and machine efficiency, in general. 3. With regard to the effect of combination method of abrasive type and friction type whiteners, one pass in abrasive type plus three passes in friction type gave better milling performance and energy efficiency than the two passes in abrasive type plus two passes in friction type regardless of the designs of the emery stone rollers. 4. The increase in rotational speed of the emery stone roller from 950 rpm to 1200 rpm presented negative effects on milled and head-rice yields and machine efficiency, but slightly positive effect on milling capacity.

• 한국정보디스플레이학회:학술대회논문집
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• 한국정보디스플레이학회 2004년도 Asia Display / IMID 04
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• pp.555-557
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• 2004

We report the effect of the particle size (D50) and PSD (Particle Size Distribution) of glass frit on the transparency of transparent dielectric layer of PDP. The milling efficiency of wet milling with water was the best among the dry milling, wet milling with IPA and wet milling with water. The transparency increased with the reduction of particle size of glass frit as the milling time increased. Also the transparency changed by the PSD of glass frit. Glass frits of broad PSD showed high transparency compared with the glass frits of sharp PSD.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.268-273
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• 2000

In this report, a new method compounding the electrolytic machining with ball end milling process to increase the machining efficiency was introduced. And the cutting characteristics by electrolytic machining conditions was examined. From the experimental results, it was confirm-ed that effect of cutting force reduction obtained at the condition of transpassive state of electrolytic machining conditions.

• 한국분말재료학회지
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• 제25권4호
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• pp.316-321
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• 2018

Composites of P25 $TiO_2$ and hexagonal $WO_3$ nanorods are synthesized through ball-milling in order to study photocatalytic properties. Various composites of $TiO_2/WO_3$ are prepared by controlling the weight percentages (wt%) of $WO_3$, in the range of 1-30 wt%, and milling time to investigate the effects of the composition ratio on the photocatalytic properties. Scanning electron microscopy, x-ray diffraction, and transmission electron microscopy are performed to characterize the structure, shape and size of the synthesized composites of $TiO_2/WO_3$. Methylene blue is used as a test dye to analyze the photocatalytic properties of the synthesized composite material. The photocatalytic activity shows that the decomposition efficiency of the dye due to the photocatalytic effect is the highest in the $TiO_2/WO_3$ (3 wt%) composite, and the catalytic efficiency decreases sharply when the amount of $WO_3$ is further increased. As the amount of $WO_3$ added increases, dye-removal by adsorption occurs during centrifugation, instead of the decomposition of dyes by photocatalysts. Finally, $TiO_2/WO_3$ (3 wt%) composites are synthesized with various milling times. Experimental results show that the milling time has the best catalytic efficiency at 30 min, after which it gradually decreases. There is no significant change after 1 hour.

• Design & Manufacturing
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• 제11권1호
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• pp.45-49
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• 2017

Currently, a lot of efforts to make increases the manufacturing efficiency have tried and there is growing the interest to implementing the machining operation through CAM automation and optimization. This kind of movement has shown gradually in 5X milling as well as 3X milling task. By the way, in case of 5X milling, it is difficult to hire the CAM experts who is an experience for 5X machining and also it has too big trouble to use them due to high cost. For this reason, you can see the manufacturer who is concern the CAM S/W to provide the NC automation program that beginners can generate easily the 5X milling in short term and the existing 5X milling process can be improved. These requirements need to make a NC automation process including the practical machining strategies same as the generation by NC expert. In order to support this, it is necessary to directly apply the 3D machining part based on NC template which includes the machining procedures, standard cutter library, auto machine area selection, analyze tool for part shape, machining condition setting considering the material stiffness to be provided by CimatronE and it should be created the 5axis machining data by a minimized operation. With user-friendly, CimatronE's NC machining automation tools improve the 5-axis machining process and speed up the process, maximizing work efficiency and improving product productivity compared to existing machining tasks.

• Agricultural and Biosystems Engineering
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• 제2권1호
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• pp.7-14
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• 2001

A rice mill plant with a capacity of 3 t/h was constructed with automated facilities at Chonnam National University. A simulation model was developed with SLAMSYSTEM for evaluation and improving the rice mill process. The developed model was validated in the views of hulling efficiency, milling efficiency, milled rice recovery, other materials produced, at bottlenecks in the processes. The results of hulling efficiency, milling efficiency, milled rice recovery in the simulation were, respectively, 81.1%, 89,5%, and 73.1%, while those of the actual mill plant were 81.5%, 90.2%, and 73.5%. The simulation results including the rates of other materials(chaff, bran, broken rice, stone, etc) produced in the processes were almost similar with those of the actual process. In the simulation the bottlenecks were found out in the process for separating brown rice and sorting colored rice. These phenomena also appeared in the actual process. It needed to increase the hourly capacities of the brown rice separator and the rice color sorter. As the developed model could well express the automated rice mill plant, it could be used for designing and improving rice mill plants.

• 유기물자원화
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• 제27권2호
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• pp.13-18
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• 2019

생활의 향상 및 도시화로 인하여 국내의 하수슬러지는 매년 증대되고 있으나, 해양투기 금지 및 최종처리의 한계로 자원화 방법 중 하나인 혐기성소화의 관심도가 높아지고 있다. 그러나 하수의 고도처리에 따른 혐기성 소화 효율의 한계로 이를 높이기 위한 가용화 기술에 대한 연구가 활발히 진행되고 있다. 특히 가용화 방법 중 경제적이고 유용한 기술로 알려진 오존은 스컴이 다량 발생되고, 제거에 대한 한계성이 있다. 따라서 본 연구에서 소화슬러지의 습식분쇄에 따른 성상변화 및 오존반응의 전처리로 적용 시 스컴의 발생 및 가용화 효율변화를 알아보고자 한다. 연구결과, 습식분쇄만으로 VS/TS는 4.4%, $SCOD_{cr}/TCOD_{cr}$이 9.4% 증대되어 가용화가 일어났다. 또한, 습식분쇄 적용에 따른 오존반응 시 슬러지의 고형분의 입경 감소에 따른 비표면적의 증가로 오존반응만한 경우에 비하여 스컴 발생속도는 14.3% 감소되고, VS/TS는 2.1% 증대 되었다. 이 때 가용화 효율도 23.3% 증가되는 것으로 나타났다. 이러한 결과로 볼 때, 본 연구를 통해 습식분쇄를 적용하여 오존반응 시 슬러지 중의 고형물과 접촉효율이 증가로 스컴의 생성 억제 및 가용화 증대로 후속공정인 혐기성 소화의 효율을 증대시킬 수 있을 것으로 기대된다.

• 한국분말재료학회지
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• 제6권1호
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• pp.88-95
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• 1999

The purpose of this study is to investigate the manufacturing feasibility of WC-Co milling inserts via Powder Injection Molding (PIM) process. WC-Co is used in a wide variety of cutting tools due to its high hardness, stiffness, compressive strength and wear resistance properties. WC-Co parts for a high stress application were conventionally produced by the press and sinter method, which were Iimited to 2 dimensional shapes. Manufacturing WC-Co parts for a high stress application by PIM implies that tool efficiency can be highly improved due to increased freedom is design. P30 grade WC powder (WC-Co-TiC-TaC system) was mixed with RIST-5B133 binder and injection molded into milling inserts (Taegu Tech. Model WCMX 06T 308). The mean grain size of the powder was about 0.8$\mu$m. Injection molded specimens were debound by solvent extraction and thermal degradation method at various conditions. The specimens were sintered at 140$0^{\circ}C$ for 1 hr in vacuum. Carbon content, weight loss, dimensional change, and macro defects of the specimen were carefully monitored at each stage of the PIM process. PIMed WC-Co milling inserts reached 100% full density after sinteing. Its mechanical properties and micro-structures were comparable with the press and sintered milling insert. Carbon content of the sintered WC-Co insert was mainly determained by the atmosphere of thermal debinding. By controlling powder loading and injection molding condition, dimensional accuracy could be obtained within 0.4%. We confirm that PIM can not only be an alternative manufacturing method for WC-Co parts economically but also provide a design freedom for more effieient cutting tools.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1893-1896
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• 2005

Cutting force and face roughness have the largest influence on precision of a structure or processing efficiency in cutting processing. Thus cutting force model and face roughness model are necessary for this interpretation. In this paper, tool path model and face roughness model which consider the blade number of a tool and a revolution speed of tool and workpiece in the worm processing using side milling cutter are presented. This model was used to forcast the cusp. Experimental results show that the predicted cusp coincides with experimental one.

• 한국정밀공학회지
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• 제33권6호
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• pp.447-452
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• 2016

The simulation of Carbon fiber reinforced polymer (CFRP) machining facilitates the selection of optimal cutting parameter for high machining efficiency and better surface quality. In this study, This paper proposes a dual-dexel model to represent the fiber laminate with computational geometry method to calculate the fiber length removed per revolution and fiber cutting angles. A flat end milling simulation software is developed in C# to simulate and display the CFRP milling process. During simulation, fiber lengths, fiber cutting angle and engaged cutting angle can be displayed in real-time. A CFRP plate with different angles in different layer is used to compare the simulation results.