• Title/Summary/Keyword: micro-structures

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Micro End-Mill Machining Characters and its Applications (마이크로 앤드밀의 가공특성분석 및 응용가공 연구)

  • Jae, Tae-Jin;Lee, Eung-Sook;Choi, Doo-Sun;Hong, Sung-Min;Lee, Jong-Chan;Choi, Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.589-592
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    • 2003
  • In the machining process of micros shape by using high-precision machining system and micro end-mill, it is important for machining characters of tools to be grasped in order to stably use tools of micro end-mill. In this study. we carried out an analytical experiment of basic machining features by using end-mill tools for the purpose of damage prevention and manufacture of high quality when the tools of micro end-mill are used. This experiment used a micro machining system with high precision and a variety of end-mill tools commercialized from tens to hundreds microns in diameter. To establish an optimal machining condition without tool damage, cutting force was analyzed according to the changes of tool diameter and cutting conditions such as cutting speed. feed rate, depth of cut. And an examination was performed for the shape and surface illumination of machining surface according to the changes of machining conditions. Based on these micro machining conditions, micro square pillar, cylinder shaft. thin wall with high aspect ratio, and micro 3-D structures such as micro gear and fan were manufactured.

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Fabrication process of nickel structures for a electrostatic micro relay (정전형 마이크로 릴레이용 Ni 후막 구조체의 제조공정)

  • Lee, J.H.;Park, K.H.;Lee, Y.I.;Choi, B.Y.;Lee, J.Y.;Choi, S.S.;You, H.J.
    • Proceedings of the KIEE Conference
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    • 1995.07c
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    • pp.1419-1421
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    • 1995
  • Nickel micro-structures are fabricated by electroless plating which shows better uniformity. Positive resist AZ4562 of 7 um thickness is patterned with minimum width of 2 um on poly-silicon as for sacrificial layer. The growth rate of Ni electroless plating is 10um/h both for the seed layer of Pt and TiW. TiW is found to be more practical than Pt, since it is very difficult to remove Pt with negligible damage to Ni structures.

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Stability-Enhanced Liquid Crystal Mode for Flexible Display Applications

  • Jung, Jong-Wook;Jang, Se-Jin;Lee, You-Jin;Kim, Hak-Rin;Jin, Min-Young;Kim, Jae-Hoon
    • Journal of Information Display
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    • v.6 no.2
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    • pp.1-6
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    • 2005
  • We demonstrated stability-enhanced liquid crystal (LC) displays using pixel-isolated LC mode in which LC molecules are isolated in pixel by horizontal polymer layer and vertical polymer wall. The device shows good electro-optic properties against external point or bending pressure due to the polymer structures. The polymer wall acts as supporting structure from mechanical pressure and prevents the cell gap from bending. Moreover, the polymer layer acts as an adhesive to ensure a tight attachment of the two substrates. We present herein various methods for producing polymer structures by using an anisotropic phase separation from LC and polymer composites or patterned micro-structures for stable flexible liquid crystal displays.

UNIFICATION OF THERMO-PHYSICS OF MATERIALS AND MECHANICS OF STRUCTURES - TOWARD A LIFE SPAN SIMULATOR OF STRUCTURAL CONCRETE -

  • Maekawa, K.;Ishida, T.
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.29-46
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    • 1999
  • The performance based design obligates quantitative assessment of required performances by means of transparent and objective science. In this design scheme, simulation of both macro and micro-scale structural behaviors is thought to be a powerful tool. This paper proposes a way how to unify the structural safety and serviceability check method and durability assessment of RC structures. Though component chemical-physical processes are crudely assumed, system dynamics of micro-scale pore structure formation and macro-scale defects and deformation of structures was shown as possible and promising approach in future. The authors understand that the unification of structural and durability design has just started. For further progress and development, predictive tool of structural behaviors from birth to death of concrete under any specified environment and load serves as an essential technicality.

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Finite Element Analysis to Micro-structure with Negative Poisson's ratio (음의 프와송 비를 갖는 미세 구조체에 대한 유한요소해석)

  • 이문규;최귀원;최재봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.694-697
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    • 2003
  • Materials with specific micro-structural shape can exhibit negative Poisson's ratio. These materials can be widely used in structural applications because of their high resilience and resistance to impact. Specially, in the field of artificial implant's material, they have many potential applications. In this study, we investigated the Poisson's ratio and the ratio(E$_{e}$/E) of the elastic modulus of rotational particle structures based on structural design variables using finite element method. As the ratio of fibril's length to particle's diameter increased and the ratio of fibril's diameter to fibril's length decreased fixing the fibril's angle with 45 degree. the negative Poisson effect of rotational particle structures increased. The ratio of elastic modulus of these structures decreased with Poisson's ratio. The results show the reasonable values as compared with the previous analytical results.s.

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A methodology for sustainable monitoring of micro locations at remote, hard-to-access and unsafe places

  • Trcek-Pecak, Tamara;Trcek, Denis;Belic, Igor
    • Smart Structures and Systems
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    • v.15 no.5
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    • pp.1363-1372
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    • 2015
  • Smart structures and intelligent systems play pivotal roles in numerous areas of applied sciences ranging from civil engineering to computer and communications systems engineering. Although such structures and systems have been intensively deployed in these areas, they have been, interestingly, very rarely deployed in the field of cultural heritage preservation.This paper presents one of thefirst such attempts. A new methodology is describedthat deploys smart structures andlinks them with artificial intelligence methods.These solutions are referred toas advanced hybrid engineering artefacts. By their use,important environmental factors can be monitoredin hard to access, remote or unsafe locationsby minimizing the need for human involvement. In addition toproviding safety the methodologyalso reduces costs and, most importantly,providesa new way to modelany particular micro-environment in a much more efficient way than this is possible with traditional ways. Last but not least, although themethodology has been developed for cultural heritage preservation, its application areas are much broader and it is expected that it will find its applicationin other domains like civil engineering and ecology.

Evaluation of a new proposed seismic isolator for low rise masonry structures

  • Kakolvand, Habibollah;Ghazi, Mohammad;Mehrparvar, Behnam;Parvizi, Soroush
    • Structural Engineering and Mechanics
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    • v.77 no.4
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    • pp.481-493
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    • 2021
  • Low rise masonry structures are relatively inexpensive and easier to construct compared to other types of structures such as steel and reinforced concrete buildings. However, masonry structures are relatively heavier and less ductile and more vulnerable to damages in earthquakes. In this research, a new innovative low-cost seismic isolator using steel rings (SISR) is employed to reduce the seismic vulnerability of masonry structures. FEA of a masonry structure, made of concrete blocks is used to evaluate the effect of the proposed SISR on the seismic response of the structure. Two systems, fixed base and isolated from the base with the proposed SISRs, are considered. Micro-element approach and ABAQUS software are used for structural modeling. The nonlinear structural parameters of the SISRs, extracted from a recent experimental study by the authors, are used in numerical modeling. The masonry structure is studied in two separate modes, fixed base and isolated base with the proposed SISRs, under Erzincan and Imperial Valley-06 earthquakes. The accelerated response at the roof level, as well as the deformation in the masonry walls, are the parameters to assess the effect of the proposed SISRs. The results show a highly improved performance of the masonry structure with the SISRs.

Nonlinear Viscoelastic Analysis of Reticulated Spatial Truss Composed of Composite Materials (복합재료 그물형 공간 트러스의 점탄성적 비선형 해석)

  • Han, Sung Cheon;Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
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    • v.13 no.6
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    • pp.661-672
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    • 2001
  • The present study is concerned with the arc-length method in the investigation of the large deflection behavior of spatial structures with composite materials. This study should be able to trace the main equilibrium path by automatically varying the arc-length size of individual solution steps with the variation of the curvature of the nonlinear equilibrium path. A quasi-elastic method is used for the solution for viscoelastic analysis of the reticulated spatial structures. Elastic modulus of composite materials is defined by micro mechanical materials modeling method and nonlinear equilibrium path is traced with various load types. To demonstrate the effectiveness of the present strategies, numerical examples of reticulated spatial truss is given and compared with solutions using other methods.

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Fabrication of Three-Dimensional Micro Optical and Fluidic System Using Dual Stage Nanostereolithography Process (이중 스테이지를 이용한 대면적 3차원 광/유체 마이크로 디바이스 제작에 관한 연구)

  • Lim, Tae Woo;Yang, Dong-Yol
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.27 no.10
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    • pp.552-557
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    • 2015
  • The nanostereolithography process using a femtosecond laser has been shown to have strong merits for the direct fabrication of 2D/3D micro structures. In addition, a femtosecond laser provides efficient tools for precise micromachining owing to the advantages of a small and feeble heat effect zone. In this paper, we report an effective fabrication process of 3D micro optical and fluidic devices using nanostereolithography process composed of a dual stage system. Process conditions for additive and subtractive fabrication are examined. The Piezo stage scanning system is used for 3D micro-fabrication in unit area of sub-mm scale, and the motor stage is employed in fabrication on the scale of several mm. The misalignment between the pizeo- and motor- stages is revised through rotational transformation of CAD data in the unit domain. Here, the effectiveness of the proposed process is demonstrated through examples using 3D optical and microfluidic structures.

Development of Micro-Blast Type Scabbling Technology for Contaminated Concrete Structure in Nuclear Power Plant Decommissioning

  • Lee, Kyungho;Chung, Sewon;Park, Kihyun;Park, SeongHee
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.20 no.1
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    • pp.99-110
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    • 2022
  • In decommissioning a nuclear power plant, numerous concrete structures need to be demolished and decontaminated. Although concrete decontamination technologies have been developed globally, concrete cutting remains problematic due to the secondary waste production and dispersion risk from concrete scabbling. To minimize workers' radiation exposure and secondary waste in dismantling and decontaminating concrete structures, the following conceptual designs were developed. A micro-blast type scabbling technology using explosive materials and a multi-dimensional contamination measurement and artificial intelligence (AI) mapping technology capable of identifying the contamination status of concrete surfaces. Trials revealed that this technology has several merits, including nuclide identification of more than 5 nuclides, radioactivity measurement capability of 0.1-107 Bq·g-1, 1.5 kg robot weight for easy handling, 10 cm robot self-running capability, 100% detonator performance, decontamination factor (DF) of 100 and 8,000 cm2·hr-1 decontamination speed, better than that of TWI (7,500 cm2·hr-1). Hence, the micro-blast type scabbling technology is a suitable method for concrete decontamination. As the Korean explosives industry is well developed and robot and mapping systems are supported by government research and development, this scabbling technology can efficiently aid the Korean decommissioning industry.