• 제목/요약/키워드: micro-powder

검색결과 475건 처리시간 0.034초

분말사출성형에 의한 WC-Co 계 milling insert 제조 (WC-Co Milling Inserts Manufactured by Powder Injection Molding)

  • 성환진
    • 한국분말재료학회지
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    • 제6권1호
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    • pp.88-95
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    • 1999
  • The purpose of this study is to investigate the manufacturing feasibility of WC-Co milling inserts via Powder Injection Molding (PIM) process. WC-Co is used in a wide variety of cutting tools due to its high hardness, stiffness, compressive strength and wear resistance properties. WC-Co parts for a high stress application were conventionally produced by the press and sinter method, which were Iimited to 2 dimensional shapes. Manufacturing WC-Co parts for a high stress application by PIM implies that tool efficiency can be highly improved due to increased freedom is design. P30 grade WC powder (WC-Co-TiC-TaC system) was mixed with RIST-5B133 binder and injection molded into milling inserts (Taegu Tech. Model WCMX 06T 308). The mean grain size of the powder was about 0.8$\mu$m. Injection molded specimens were debound by solvent extraction and thermal degradation method at various conditions. The specimens were sintered at 140$0^{\circ}C$ for 1 hr in vacuum. Carbon content, weight loss, dimensional change, and macro defects of the specimen were carefully monitored at each stage of the PIM process. PIMed WC-Co milling inserts reached 100% full density after sinteing. Its mechanical properties and micro-structures were comparable with the press and sintered milling insert. Carbon content of the sintered WC-Co insert was mainly determained by the atmosphere of thermal debinding. By controlling powder loading and injection molding condition, dimensional accuracy could be obtained within 0.4%. We confirm that PIM can not only be an alternative manufacturing method for WC-Co parts economically but also provide a design freedom for more effieient cutting tools.

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마그네슘의 결정립 성장과 집합조직: 상장모델 계산 (Grain Growth and Texture Evolution of Mg: Phase Field Modeling)

  • 김동욱;차필령
    • 한국분말재료학회지
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    • 제18권2호
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    • pp.168-171
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    • 2011
  • We investigate grain growth behavior of poly-crystalline Mg sheet having strong basal fiber texture using phase field model for grain growth and micro-elasticity. Strong initial basal texture was maintained when external load was not imposed, but was weaken when external biaxial strain was imposed. Elastic interaction between elastic anisotropy of Mg grain and external load is the reason why texture evolution occurs.

Cold spray를 이용한 WC-Co 코팅 (WC-Co coating by cold spray deposition)

  • 김형준;황순영;권영각
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.311-313
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    • 2004
  • WC-12-17%Co powders with nano- and micro-structures were deposited by cold spray process using nitrogen and helium gases. The results show that there is no detrimental phase transformation and/or decarburization of WC by cold spray deposition as expected. It is also observed that nano-sized WC in the feedstock powder is maintained in the cold spray deposition. It is demonstrated that it is possible to fabricate the nano-structured WC-Co coating with low porosity and very high hardness (-2050 HV) by cold spray deposition with reasonable powder preheating.

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자기연마법을 응용한 미세금형부품의 초정밀 연마 (Ultra Precision Polishing of Micro Die and Mold Parts using Magnetic-assisted Machining)

  • 안병운;김욱배;박성준;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1832-1835
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    • 2003
  • This paper suggests the selective ultra precision polishing techniques for micro die and mold parts using magnetic-assisted machining. Fabrication of magnetic abrasive particle and their polishing performance are key technology at ultra precision polishing process of micro parts. Conventional magnetic abrasives have disadvantages. which are missing of abrasive particle and inequality between magnetic particle and abrasive particle. So, bonded magnetic abrasive particles are fabricated by several method. For example, plasma melting and direct bonding. Ferrite and carbonyl iron powder are used as magnetic particle where silicon carbide and Al$_2$O$_3$ are abrasive particle. Developed particles are analyzed using measurement device such as SEM. Possibility of magnetic abrasive and polishing performance of this magnetic abrasive particles also have been investigated. After polishing, surface roughness of workpiece is reduced from 2.927 $\mu\textrm{m}$ Rmax to 0.453 $\mu\textrm{m}$ Rmax.

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The Study of Transmission Spectrum of Twisted Nematic Liquid Crystal Doped with Phosphorus Micro Particles Apply for Vehicle Lamp

  • Minh-Tran, Anh
    • International Journal of Internet, Broadcasting and Communication
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    • 제15권1호
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    • pp.145-149
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    • 2023
  • In this study, the spectrum changes induced from the doping of phosphor micro particles in a twist nematic liquid crystal cell was observed. The experimental results show that the achromatic transmission can be observed with a proper driving condition, which may be applied to the design of an achromatic liquid crystal device. In this paper, we tried to figure out the spectrum changes induced from the doping of phosphor micro particles. The experimental result of the phosphor powder doped twist nematic liquid crystal cell shows that the achromatic transmission and the wavelength linearly dependent transmission both can be observed with some proper driving conditions, respectively. The result is useful on developing an achromatic liquid crystal device and it can be applied for Vihicle lamp.

Oxidation Study on the Fabrication of Fe-36Ni Oxide Powder from Its Scrap

  • Yun, Jung Yeul;Park, Man Ho;Yang, Sangsun;Lee, Dong-Won;Wang, Jei-Pil
    • 한국분말재료학회지
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    • 제20권1호
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    • pp.48-52
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    • 2013
  • A study of oxidation kinetic of Fe-36Ni alloy has been investigated using thermogravimetric apparatus (TGA) in an attempt to define the basic mechanism over a range of temperature of 400 to $1000^{\circ}C$ and finally to fabricate its powder. The oxidation rate was increased with increasing temperature and oxidation behavior of the alloy followed a parabolic rate law at elevated temperature. Temperature dependence of the reaction rate was determined with Arrhenius-type equation and activation energy was calculated to be 106.49 kJ/mol. Based on the kinetic data and micro-structure examination, oxidation mechanism was revealed that iron ions and electrons might migrate outward along grain boundaries and oxygen anion diffused inward through a spinel structure, $(Ni,Fe)_3O_4$.

YBCO 급랭 시료를 이용한 고온초전도 후막 제작 (Fabrication of HTS thick film using YBCO quenched powder)

  • 홍세은;두호익;임성우;한병성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 하계학술대회 논문집
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    • pp.108-111
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    • 2001
  • YBCO HTS thick films coated using powder, Y$_2$O$_3$+L, quenched over 1200$^{\circ}C$ was studied. Quenched powder was crushed and mixed well in order to obtain uniformly dispersed Y2ll. Also, the powder was prepared with various condition in other to acquire optimum micro structure. As a result, it was found that the quenched sample on 1300$^{\circ}C$, holding time of 30min, has a bettor characteristic than other sample. On the other hand, the effect of film thickness was investigated. We concluded that the initiate film thickness has to be over 150$\mu\textrm{m}$. Especially, it was found that the film coated over 3 times with 50$\mu\textrm{m}$ m was best quality.

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신경회로망에 의한 분사가공공정의 표면거칠기 및 재료제거량 예측에 관한연구 (A Study on the prediction of Surface Roughness and Material Removal in Powder Blasting using Neural Network)

  • 김권흡;유우식;박동삼
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2006년도 춘계공동학술대회 논문집
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    • pp.1350-1356
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    • 2006
  • The old technique of sandblasting which has been used for paint or scale removing, deburring and glass decorating has recently been developed into a powder blasting technique for brittle materials, capable of producing micro structures larger than $100{\mu}m$. In this paper, The surface characteristics of powder blasted glass surface were tested under different blasting parameter. Finally, we proposed a predictive model for powder blasting process using a neural network. A detailed analysis of the simulation results has been carried out and compared with experimental results.

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