• Title/Summary/Keyword: micro steel fiber

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Behavior of Engineered Cementitious Composite(ECC) Flexural Members Based on Mix Proportions and Curing Conditions (고기능성 시멘트계 복합재료 배합비 및 양생조건에 따른 휨부재의 거동)

  • 경민수;김동완;배병원;전경숙;임윤묵;김장호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.361-366
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    • 2003
  • Recently, construction materials have been guickly advancing. Especially, the rate of development of cement based construction materials is much quicker than steel or composite materials. In order to optimize the ductility and strength of cement based materials, Micro-Mechanics based fiber concrete called Engineered Cement Composite (ECC) has been developed and studied extensively by many researchers in the field due to ECC's remarkable flexural strain and strength capacities, many leading nation (i.e., US, Japan and European countries have reached the point of being able to use ECC in actual constructions. But, due to the belated interest in the field, Korea is lagging behind the leading countries. ECC's ability to use its short fibers to bridge micro-cracks (50-80㎛ in width) allows great ductility and strength. ,In this study, ECC with superior material capacities are manufactured using domestic materials such as cement, silica sand, metal cellulose, etc. Using only domestic products, the optimal W/C ratio and mixing procedures are determined.

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Experimental Study on the Strength Improvement and the Long Term Durability of Shotcrete mixed Micro-Silica Fume (실리카 흄을 혼입한 숏크리트의 강도증진과 장기내구특성에 관한 실험적 연구)

  • Ma, Sang-Joon;Kim, Dong-Min;Jang, Phil-Sung;Choi, Jae-Seok
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.2
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    • pp.165-182
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    • 2006
  • In this study, field test was performed to investigate the strength-improvement effect of shotcrete mixed Micro-silica fume and shotcrete quality was estimated by EFNARC standard. Deterioration test combined the Freezing-thawing and Carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of test, the compressive strength of shotcrete using Micro-silica fume was 45.2~55.8MPa and flexible strength was 5.01~6.66MPa, so a promotion ratio of strength was 37~79%, 17~61% respectively. And the strength-improvement effect of strength by silica fume addition ratio of 7.5~10% for cement mass was more superior to the others. Due to relative dynamic modulus, mass decrease rate and carbonation progress of shotcrete mixed Micro-silica fume, it was especially realized that Micro-silica fume reduced deterioration caused by steel fiber and improved a long-term durability of shotcrete.

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High Ductile Fiber Reinforced Concrete with Micro Fibers (마이크로 섬유를 혼입한 고인성 섬유 보강 콘크리트)

  • Shin, Kyung-Joon;Lee, Seong-Cheol;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.2
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    • pp.92-98
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    • 2019
  • In general, high strength and high performance fiber reinforced cement composites exclude coarse aggregates basically in order to have homogeneous distributions of material properties. However, these fiber-reinforced cement mortar without coarse aggregate have a tenancy that the modulus of elasticity is low and the unit weight of cement is high, resulting in low economic efficiency. Therefore, in this study, the development of high ductile fiber - reinforced concrete was conducted, which has the adequate level of coarse aggregate but still retains the high flexural toughness and strength and also has the crack - distributing performance. Experimental study was carried out by using the amount of coarse aggregate as an experimental parameter. The results showed that the best flexural toughness and crack dispersion characteristics was obtained when the coarse aggregate was added at 25% by weight of the fine aggregate to the typical mixtures of high ductile cement mortar. PVA fiber was effective in crack distribution and ductility enhancement, and steel fiber was effective in strengthening flexural strength rather than crack distribution.

A study of Frictional Behavior of SCM415 Steel as a Function of Density of Micro Dimples (미세 딤플의 밀도에 따른 SCM415강의 마찰 거동 연구)

  • Cho, Min-Haeng;Lee, Seung-Hyuk;Park, Sang-Il;Lyo, In-Woong
    • Tribology and Lubricants
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    • v.26 no.6
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    • pp.311-316
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    • 2010
  • Surface texturing of micro dimple or pore-shaped pattern was prepared using a fiber laser system. Surface texturing was designed to have a square pattern with a particular pitch distance for each corresponding density of 5, 10, 20, and 30%. Thermal damages such as bulges and burrs formed during laser irradiation were observed around the dimples. Thermal damages were later removed by lapping using alumina particles of $0.3{\mu}m$ in diameter. Oscillating friction tests were performed against heat-treated high speed steels under lubricated condition. The lubricant used was SAE 5W-30 automotive engine oil. Normal contact pressure and oscillating frequency was 0.28 MPa and 20 Hz, respectively. The tests were continued for 20 minutes, and friction plots were recorded for examination. Results revealed that the coefficient of friction was lowered regardless of texturing density. Moreover, the lowest coefficient of friction was obtained for 10% density texturing. It is attributed to increased lubricity due to the introduction of surface texturing. In addition, it is concluded that the optimum texturing density and pattern must be found for the best lubricity and low friction.

Optimal Welding condition in Ultrasonic Welding of Ni steel sheet (Ni 박판의 초음파 용착시 최적용착 조건)

  • Seo, Jeong Seok;Park, Dong Sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.2
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    • pp.47-52
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    • 2010
  • Miniaturization and lightweight are increasingly the recent trend in the manufacture of electric appliances and machine parts. So technology of micro joining for joining materials is indispensable. This paper gives a description of an experimental study of the ultrasonic welding of metals. In ultrasonic metal welding, high frequency vibrations are combined with pressure to join two materials together quickly and securely, without producing significant amount of heat. Ultrasonic metal welder consists of Transducer, Booster, and Horn that are designed very accurately to get the natural frequencies and vibration mode. In this study, The horn was designed and analyzed the natural frequency by the modal analysis and harmonic analysis. And using a fiber optic sensor, we measured the amplitude and analyzed the Fast Fourier Transformed result. Using the horn, Ultrasonic metal welding between Ni sheet and Ni sheet of 0.1mm thickness was accomplished under the optimal conditions of static pressure 0.15MPa, vibration amplitude 45% and welding time of 0.28s. This result can be used for ultrasonic metal welding in manufacturing industry.

A Effects of Magnetic Field For Fiber Laser Micro Welding Process Using Carbon Steel of SCP1-S (자기장 영향에 따른 냉연압연 강판의 파이버 레이저 마이크로 접합 공정)

  • Lee, C.K.;Lee, W.R.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.433-438
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    • 2012
  • We have studied on welding dissimilar materials of Carbon steel SCP1-S by using laser beam. In this research we have performed some experiments to know the possibility of welding dissimilar materials using laser beam and magnetic fields by adjusting the power output of 35W laser. Other conditions of the experiments were as follows : the welding speed was varied in the range 10 m/min nitrogen gas was used as shield gas, the flow value of shield gas was ranged 10 L/min. In order to ascertain of the welded surface, we have done the tensile strength testing, the hardness testing and the microscope observation. As a result, we have found that tensile strength was the highest at the condition of the welding speed of 10mm/s, the flow value of 10 L/min, the gap of two materials 0, and the use of nitrogen gas. Above testings have also showed that the tensile strength was generally satisfactory since the penetration of welding was almost complete due to the thinness of the materials. In addition, the formation of the welded area was excellent when it had the highest tensile strength.

Experimental Study of Flexural Behavior in Flexural Members Based on Repair Thickness of ECC (ECC 재료보강 두께에 따른 휨 부재의 휨 거동에 관한 실험적 연구)

  • Kyoung Min Su;Kim Dong Wan;Bae Byung Won;Jun Kyung Suk;Lim Yun Mook;Kim Jang Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.192-195
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    • 2004
  • Recently, the development of construction materials is rapidly advancing. Especially, the rate of development of cement based construction materials is much quicker than steel or composite materials. In order to optimize the ductility and strength of cement based materials, Micro-mechanics based fiber concrete called Engineered Cement Composite (ECC) is developed and studied extensively by many researchers in the field. Due to ECC's remarkable flexural strain and strength capacities, many leading nation (i.e., US, Japan, and European countries) are currently using ECC in actual constructions. In this study, ECC with internationally competitive material capacities is manufactured using domestic materials. Then, unreinforced concrete beams are repaired using ECC with $10\%,\;20\%,\;30\%$ of concrete specimen height Using 4 point bending test, the flexural strength of repaired flexural members are determined. The results show that ECC manufactured with domestic materials can be effectively used for repairing materials.

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An Experimental Studyon the Durability of Steel Field Reinforced Concrete Using Silica Fume (실리카흄을 혼입한 강섬유보강 콘크리트의 내구성에 관한 실험적연구)

  • 박승범;홍석주;조청휘;김부일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.285-291
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    • 1998
  • During recent years, the durability of concrete structures has been considered in concret practice and material research. To preserve the brittleness of concrete as well as energy absorption and impact resistance, amount of fiber usage has greatly increased in the field of public works. Ultra fine powder, silica fume, mixed into concrete, it reduce void of concrete structure. Especially, there's a great effect for strength improvement of concrete by initial pozzolanic reactions. For these reasons, if silica fume mixed into concrete, it decrease the total void by microfilter effect . Pozzolan reaction, between cement particle and silica powder, can elaborate the micro structure of matrix. And so, in this paper, we deal SFRC for the purpose of efficiently using of industrial by-products(silica fume). Also we performed the test for durability such as freeze-thaw resistance and accelerated carbonation of SFRC using silica fume.

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Numerical and theoretical modelling of low velocity impact on UHPC panels

  • Prem, Prabhat R.;Verma, Mohit;Ramachandra Murthy, A.;Rajasankar, J.;Bharatkumar, B.H.
    • Structural Engineering and Mechanics
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    • v.63 no.2
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    • pp.207-215
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    • 2017
  • The paper presents the studies carried out on low velocity impact of Ultra high performance concrete (UHPC) panels of size $350{\times}350{\times}10mm^3$ and $350{\times}350{\times}15mm^3$. The panels are cast with 2 and 2.5% micro steel fibre and compared with UHPC without fiber. The panels are subjected to low velocity impact, by a drop-weight hemispherical impactor, at three different energy levels of 10, 15 and 20 J. The impact force obtained from the experiments are compared with numerically obtained results using finite element method, theoretically by energy balance approach and empirically by nonlinear multi-genetic programming. The predictions by these models are found to be in good coherence with the experimental results.

Development of High Precision Machining Technology (초정밀 표면 형상 가공기술 개발)

  • 이응숙
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.435-440
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    • 2000
  • In this study, we aims to develop the machining technology for the ultra precision surface and profile accuracy. For this purpose, we construct the electrolytic in process grinding system (ELID grinding) and apply to the cylindrical and internal grinding. Through the various machining experiments such as SCM steel., ceramics, tungsten carbide etc., we have obtained nanometer surface roughness. And we have applied this mirror grinding technique to hydraulic manual valve and mold core of mini disk optical pick-up base. For the development of fine mechanical part machining technology, e have made multi fiber optical connector using fine grinding technology. And constructed micro drilling system with process monitoring system which is possible to drill 50${\mu}{\textrm}{m}$ diameter hole.

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