• Title/Summary/Keyword: metallurgical technology

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생체용 타이타늄 합금의 산화거동 및 세포독성에 관한 연구 (A Study on Oxidation Behavior and Cytotoxicity Test of Ti-10Ta-10Nb Alloy)

  • 조홍규;이도재;이광민;이경구
    • 대한치과기공학회지
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    • 제26권1호
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    • pp.97-104
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    • 2004
  • A new Ti-10Ta-10Nb alloy has designed and examined some possibility of forming more passive oxide film by oxidation treatment which is closely related to corrosion resistance and biocompatibility. Ti-6Al-4V and Ti-10Ta-10Nb alloys were prepared by consumable vacuum arc melting and homogenized at 1050$^{\circ}C$ for 24hours. Alloy specimens were oxidized at the temperature range of 400 to 750$^{\circ}C$ for 30minutes, and the oxide films on Ti alloys were analysed by optical microscope, SEM, XPS and TGA. Cytotoxicity test was performed in MTT assay treated L929 fibroblast cell culture by indirect method. It is found out that the oxide film on Ti-10Ta-10Nb alloy is denser and thinner compared to Ti-6Al-4V alloy. The weight gain during the oxidation was increased rapidly at the temperature above 650$^{\circ}C$ for Ti-6Al-4V alloy and above 700$^{\circ}C$ for Ti-10Ta-10Nb alloy respectively. It was analysed that the passive film of the Ti alloys consisted of TiO2 through X-ray photoelectron spectroscopy (XPS) analysis. It is found out by cytotoxicity test that moderate oxidation treatment lowers cell toxicity, and Ti-10Ta-10Nb alloy showed better result compared to Ti-6Al-4V alloy.

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기지내 반응법에 의한 WC 복합재료의 제조에 관한 연구(1);주조접합된 주철/텅스텐 와이어의 계면반응층 생성기구와 조직특성 (A Study on the Manufacture of WC MMCs by In-situ Reaction Process(1);The Formation Mechanism of Interfacial Reaction Layer in Cast-bonded Cast iron/W wire and Its Structure)

  • 박흥일;김창업;허보영;이성렬;김창규
    • 한국주조공학회지
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    • 제15권3호
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    • pp.272-282
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    • 1995
  • Iron-based metal matrix composites have been recently investigated for the use of inexpensive abrasion resistance material. This paper carried out to investigate the in-situ reaction effects on the microstructural characteristics and the formation mechanism of tungsten carbides in a white cast iron matrix. The specimens of Fe-3.2%C-2.8%Si alloy cast-bonded with tungsten wire were cast in the metal mold and isothermally heat treated at $950^{\circ}C$ up to 48 hours. The typical microstructure of heat treated specimens showed the reaction layer of WC at the interface of tungsten wire and the carbon depletion zone between the WC layer and the matrix. During the formation of WC layer, if the carbon supply is insufficient due to the decarburization of matrix or the isolation of matrix by cast-bonded W wires, the reaction layer develops coarse hexagonal crystalline WC. From the microstructural investigation, it was found that the volume of WC layer and the carbon depletion zone increased linearly with the isothermal heat treating time. This results supported that the formation rate of WC in the white cast iron matrix is controlled by the interfacial reaction with a constant reaction rate.

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$Mn_3O_4$ 분진으로부터 고순도 훼로망간 제조에 관한 연구 (A Study on Making of High-Purity Ferro-manganese from $Mn_3O_4$ Waste Dust)

  • 김윤채;송영준;박영구
    • 한국응용과학기술학회지
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    • 제28권2호
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    • pp.135-139
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    • 2011
  • In order to make high-purity ferro-manganese from $Mn_3O_4$ waste dust, the application of aluminothermite process to the reduction of the waste dust was investigated. The mixture from $Mn_3O_4$ dust as metallic source and Al metal powder as the reductant ignited, and reduced with an extremely intense exothermic reaction. The rapid propagation of the aluminothermite reaction occurred spontaneously and stably by ignition of the mixture. The Manganese having some alloy elements emerged as liquids due to the high temperatures reached up to about $2,500^{\circ}C$ and separated from the liquid by their differences of specific gravity. The result of thermite reaction showed the fact that can be obtained high purity ferro-manganese which have over about 90% of manganese content and lower impurities such as C, P, S than those of KS D3712 specification. The recovery of manganese from $Mn_3O_4$ dust was lower level of about 65% than about 75% from manganese ore by electric furnace process, that is due to spatter loss because of its extremely intense thermite reaction. But it will be improved by the process designed to provide CaO as the cooler or to use the Al metal powder having larger particle size distribution.

세라믹 주형법에 의하여 주조된 SM50C 강의 탈탄과 그 방지에 관한 연구 (Study on Decarburization and Its Prevention of SM50C Steel Casted by the Ceramic Mold Process)

  • 이선호;이경환;강춘식
    • 한국주조공학회지
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    • 제12권4호
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    • pp.298-304
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    • 1992
  • Decarburization phenomena of SM50C steel casted in ceramic mold was investigated. As result, decarburized depth increased by increased by increasing the volume-to-surface area ratio and mold temperature. And the relations between them is $y(cm)=(1.96{\times}10^{-5}T+0.0135)\;{\times}M-1.05{\times}10^{-5}T+9.73{\times}10^{-3}$. When mold is controlled by Ar ags, reducing atmosphere, decarburized depth is decreased. In case of adding graphite powder in the mold, decarburization is decreased more. Specially, when graphite powder is added on the mold materials and the wax is layed on the mold, decarburization is almost prevented.

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고강도 ADI의 자동차용 캠사프트 개발 (Development and Control Technology of Austempered Ductile Irons with High Strength and High Toughness for Automotive Cam Shaft.)

  • 김재윤;강동명;안상욱;김광배;강인찬
    • 한국주조공학회지
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    • 제11권3호
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    • pp.217-227
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    • 1991
  • The present study was conducted to estimate the fatigue crack growth rate of the Mo-Ni alloyed ductile cast iron for the influence of austempering temperature and time. The fatigue crack growth rate was affected by retained austenite. Retained austenite volume were higher with the ductile cast irons which were austempered at $360^{\circ}C$ than austempered at $260^{\circ}C$, and the fatigue crack growth rate of the former was lower than that of the latter. Also, the fatigue growth rate of the former was the lowest at austempering for 1 hour and that of the latter was the lowest at austempering for 3 hours.

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분말야금법과 주조법으로 제조한 자동차 터보차져강의 고온산화 (High-temperature Oxidation of Turbocharger Steels Manufactured by Powder Metallurgy and Casting)

  • 박순용;이동복
    • Corrosion Science and Technology
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    • 제14권3호
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    • pp.132-139
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    • 2015
  • Turbocharger steels were manufactured by the powder metallurgical and casting method. They consisted primarily of a large amount of ${\gamma}$-Fe, a small amount of ${\alpha}$-Fe, and fine $Nb_6C_5$ precipitates. The casting method was better than the powder metallurgical method, because a sound matrix with little oxides were obtained. When turbocharger steels were oxidized at $900^{\circ}C$ for 50 h, $Mn_2VO_4$ and (Mn,Si)-oxides were formed along grain boundaries, while $Mn_2O_3$ and $CrMn_2O_4$ were formed intragranularly. Fe, Nb, and Ni were depleted in the oxide scale.

유한요소법을 이용한 Inconel 718의 열간단조공정시 동적재결정거동 예측 (Prediction of the Behavior of dynamic Recrystallization in Inconel 718 during Hot Forging using Finite Element Method)

  • 최민식;강범수;염종택;박노광
    • 소성∙가공
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    • 제7권3호
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    • pp.197-206
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    • 1998
  • This paper presents the prediction of dynamic recrystallization behavior during hot forging of Inconel 718. Another experiment of pancake forging was also carried out to examine the recrystallization ration dynamically recrystallizaed grain size, and grain growth in the forging. In experiments cylindrical billets were forged by two operations with variations of forging temperature, reduction ration of deformation. and preheating process at each forging step. Also the finite element program, developed here for the prediction using the metallurgical models was used for the analysis of to Inconel 718 upsetting and the results were compared with experimental ones.

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나노 인덴터를 이용한 플라즈마 디스플레이 소자(PDP)내 격벽의 기계적 물성 평가 (Evaluation of Mechanical Properties of Barrier Ribs for Plasma Display Panel Using Nano Indenter Technology)

  • 정병해;김형순
    • 한국재료학회지
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    • 제13권1호
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    • pp.53-58
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    • 2003
  • For the rib materials in PDP(plasma display panel), an effective method to improve the mechanical properties is to form a composite material by reinforcing a glass matrix with rigid fillers, such as alumina and titania powders. In this study, two types of ribs with different volume percent of fillers and with different glass matrix were tested for hardness, Young's modulus with the Berkovich indentation. As a result, cracks appeared around at the load of 1345 mN for the dense type of rib, while porous one endured until 2427 mN without any crack formation. Young's modulus and hardness decreased at the range: 90∼65 GPa, 9∼4 GPa, respectively as a function of indent load. Thus, a new method with nanoindenter represents a possible evaluation method for mechanical properties of barrier ribs.