DOI QR코드

DOI QR Code

A Study on Making of High-Purity Ferro-manganese from $Mn_3O_4$ Waste Dust

$Mn_3O_4$ 분진으로부터 고순도 훼로망간 제조에 관한 연구

  • Kim, Youn-Che (Departments of Materials and Metallurgical Engineering and of Environmental Engineering, Kangwon National University) ;
  • Song, Young-Jun (Departments of Materials and Metallurgical Engineering and of Environmental Engineering, Kangwon National University) ;
  • Park, Young-Koo (Departments of Materials and Metallurgical Engineering and of Environmental Engineering, Kangwon National University)
  • 김윤채 (강원대학교 삼척캠퍼스 재료금속공학과, 환경공학과) ;
  • 송영준 (강원대학교 삼척캠퍼스 재료금속공학과, 환경공학과) ;
  • 박영구 (강원대학교 삼척캠퍼스 재료금속공학과, 환경공학과)
  • Received : 2011.03.24
  • Accepted : 2011.04.14
  • Published : 2011.06.30

Abstract

In order to make high-purity ferro-manganese from $Mn_3O_4$ waste dust, the application of aluminothermite process to the reduction of the waste dust was investigated. The mixture from $Mn_3O_4$ dust as metallic source and Al metal powder as the reductant ignited, and reduced with an extremely intense exothermic reaction. The rapid propagation of the aluminothermite reaction occurred spontaneously and stably by ignition of the mixture. The Manganese having some alloy elements emerged as liquids due to the high temperatures reached up to about $2,500^{\circ}C$ and separated from the liquid by their differences of specific gravity. The result of thermite reaction showed the fact that can be obtained high purity ferro-manganese which have over about 90% of manganese content and lower impurities such as C, P, S than those of KS D3712 specification. The recovery of manganese from $Mn_3O_4$ dust was lower level of about 65% than about 75% from manganese ore by electric furnace process, that is due to spatter loss because of its extremely intense thermite reaction. But it will be improved by the process designed to provide CaO as the cooler or to use the Al metal powder having larger particle size distribution.

Keywords

References

  1. K. H. Shin, Y. J. Song, J. H. Hyeon, A study on the properties of the dusts from ferroalloy manufacture, J. of Korean Inst. of Resources Recycling, 8(3), 9(1999).
  2. G. S. Lee, H. S. Kim, Y. J. Song, The extraction of manganese from the medium-low carbon ferromanganese dust with nitric acid and charcoal, J. of Korean Inst. of Resources Recycling, 9(4), 44(2000).
  3. Y. K. Cho, Y. J. Song, G. S. Lee, Refinement of the manganese nitrate solution prepared by leaching the reduced ferromanganese dust with nitric acid, J. of Korean Inst. of Resources Recycling, 12(1), 33(2003).
  4. KS D3712
  5. 草川隆次, 安藤卓雄, 相馬胤和, 第2編 Ferro-Alloy 製造法, "製銑製鋼法", 日本鐵 鋼協會編, p. 161, 地人書館, 東京, 日本 (1979).
  6. W. F. Smith, Chapter 9 Engineering Alloys, "Foundations of Materials Science and Engineering", 3rd ed., p. 428, McGRAW HILL, New York, USA(2004).
  7. Posco weekly, Construction of high purity ferromanganese factory, p. 7(2009년7월2일).
  8. H. Goldschmidt, The Journal of the Society of Chemical Industry, 6(17), 543(1989).
  9. D. R. Gaskell, "Introduction to Metallurgical Thermodynamics", p. 268, McGRAW-HILL KOGAKUSHA(1973).
  10. R. M. German, Chapter 3 Powder Fabrication, "Powder Metallurgy & Particulate Materials Processing", p. 69, MPIF, New Jersey, USA(2005).
  11. R. M. German, Chapter 5 Tailoring Powders for Shaping and Consolidation, "Powder Metallurgy & Particulate Materials Processing", p.140, MPIF, New Jersey, USA(2005).
  12. W. H. Cubberly et al., Production of Aluminium Powder, Metals Handbook 9th ed. ; Powder Metallurgy Vol. 7, p. 129, ASM Materials Park, Ohio, USA(1984).
  13. http://en.wikipedia.org/wiki/Thermite.
  14. L. B. Pankratz, Thermodynamic Data for Elements and Oxides, Thermodynamic Properties of Elements and Oxides, p. 42. United States Department of The Interior(1976).
  15. 長崎誠三, "製鍊に關する基礎的物性と熱力學的數値", 金屬データブック", p. 60, 丸善株式會社, 東京, 日本(1983).
  16. D. Joseph., "Oxide Reduction, Chemical Metallurgy", ASM International, p. 387(1993).
  17. 田邊伊佐雄, 豊田敏夫, 今野尙雄, 低鉄高炭素フョロマンガンの崩壊現象について, 日本金属学会(5), p. 272(1959).