• Title/Summary/Keyword: metal composite

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Microstructure and Mechanical Properties of $Ti_3Al-Nb$ Alloys and TiB(Ti-25Al-11Nb) Metal Matrix Composite Fabricated by Spark Plasma Sintering Process (방전플라즈마 소결법으로 제작된 $Ti_3Al-Nb$ 합금 및 TiB/(Ti-25Al-11Nb) 금속기 복합재료의 미세조직과 기계적 성질)

  • 이성열
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.1
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    • pp.124-133
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    • 2003
  • Ti-25Al-xNb (x=0, 3, 7, 11, 13 at. %) alloys and 18 vol. % TiB/(Ti-25Al-11Nb) metal matrix composite were fabricated by spark plasma sintering process at 900-120$0^{\circ}C$. Microstructural characteristics of the sintered bodies were identified by SEM, EDX analysis, X-ray diffraction, and differential scanning calorimeterric method. $Ti_3Al$ alloy was consisted of equiaxed $\alpha_2$ phase. $Ti_3Al-Nb$ alloys and the matix of TiB/(Ti-25Al-11Nb) metal matrix composite had the morphology that O phase was precipitated at the grain boundary of $\alpha_2$phase. Volume fraction of O phase and hardness were depended on the concentration of Nb in $Ti_3Al-Nb$ alloy, Rule of mixing could be applied to hardness and Young's modulus of 18 vol. % TiB/(Ti-25Al-11Nb) metal matrix composite.

Burst Prediction of Hoop Winding Composite Case with Metal Liner (금속라이너를 가진 후프 와인딩 복합재 연소관의 파열예측)

  • Han, Houkseop;Kim, Hyung-kun;Lee, Young-won
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.5
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    • pp.78-83
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    • 2015
  • In the composite case, the first ply failure is considered total failure of the case. When the case is constructed by filament winding over a metal liner, the first ply failure does not necessarily mean total failure of the case. In this study, we compared the results through finite element analysis and burst test to predict the burst pressure of the hybrid case (filament-wound composite case with metal liner). Through it predicts the burst pressure of the hybrid case, we can determine the thickness of the metal liner and composite.

A Study on the Evolution of Local Plasticity and the Bauschinger Effects in Short Fiber Reinforced Metal Matrix Composites (단섬유 금속복합체에서의 소성역 전개과정 및 바우신저 효과에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.22-33
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    • 1998
  • A continuum analysis of the evolution of plasticity and Bauschinger effect in a short fiber reinforced metal matrix composite, based on the FEM solution for a single fiber model has been performed to investigate the strengthening behavior. The evolution of matrix field quantities during one cycle of fully reversed loading have been examined in detail. The results indicate that the role of constrained matrix flow in generating different levels of matrix triaxiality during forward and reversed loading provides an important contribution to the developement of the Bauschinger effect in the metal matrix composite. Therefore, even when the plastic flow of the matrix material follows on isotropic hardening behavior, the Bauschinger effect is predicted for the composite material.

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The Vibration Analysis for the Metal-Piezoceramic Composite Thin Plates (금속-압전세라믹 복합 평판의 진동해석)

  • Go Young-Jun;Nam Hyo-Duk;Chang Ho-Gyeong
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.307-310
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    • 1999
  • An analysis of the free vibration for the metal-piezoceramic composite thin plates is described. The purpose of this study is to develop a equivalent method for the free vibration analysis of metal-piezoceramic composite thin plates which are not symmetrically about the adhered layer and the piezoelectric effect. In order to confirm the validity of the vibration analysis, double Fourier sine series is used as a modal displacement function of a metal-piezoceramic composite thin plate and applied to the free vibration analysis of the plate under various boundary conditions.

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Study on Metal/Diamond Binary Composite Coatings by Cold Spray

  • Kim, H.J.;Jung, D.H.;Jang, J.H.;Lee, C.H.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.240-241
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    • 2006
  • Metal/diamond binary composite coatings on Al substrate without grit blasting were deposited by cold spray process with insitu powder preheating. Microstructural characterization of the as-sprayed coatings with different diamond size, strength and with/without Ti coating on diamond was carried out by OM and SEM. The assessment of basic properties such as tensile bond strength and hardness of the coatings, and the deposition efficiency was also carried out. Particular attention on the composite coatings was on the diamond fracture phenomenon during the cold spray deposition and the interface bonding between the diamond and the Fe-based metal matrix.

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Chemical composition of SAW weld metal welded with metal cored composite wire (메탈코어드 콤포지트 와이어를 사용한 SAW 용접금속 성분변화)

  • Jeong, Dong-Hui;Bang, Guk-Su;Jeong, Hong-Cheol;Lee, Jong-Bong;Park, Cheol-Gyu
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.310-312
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    • 2007
  • Two metal cored composite wires were manufactured to satisfy AWS F7A4-EC-G specification. They were used to weld EH36 grade steels with three different fluxes. Variation of carbon, manganese, silicon, titanium, and boron contents which affect the weld metal strength in weld metal was investigated.

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Process Development of Metal-Composite Hybrid Structures (금속-복합재료 하이브리드 구조체 재활용 프로세스 개발)

  • Hwang, Hui-Yun;Roney, Md. Fardim Sufian;Xi, Zhu
    • Composites Research
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    • v.34 no.3
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    • pp.167-173
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    • 2021
  • Recently, metal-composite hybrid structures became a very attractive material system for various applications such as automobile and air vehicles due to their design flexibility as well as superior mechanical properties. On the other hand, recycling is a hot issue to reduce material wastes and environmental pollution, so that many countries made recycling regulations. But the recycling of metal-composite hybrid structures is not fully considered since the development and application are very early stage. We developed and optimized the recycling process for metal-composite hybrid structures based on the easy adaptation of the local recycling companies.

Structural Design and Analysis of Composite Parts for Small-scaled Hingeless Hub System of Helicopter (헬리콥터용 힌지없는 축소 복합재료 허브부품 구조 설계 및 해석)

  • Kim, Deog-Kwan;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.173-176
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    • 2002
  • This paper describes the design procedure of composite parts for hingeless hub system of helicopter. These composite parts are composed of flexure and sleeve. The design of this composite flexure is an important technique in hingeless hub system since the rotor system stability and dynamic characteristics depends on this flexure characteristics. The objective of this research is to replace the existing metal hub parts with composite to improve the performance and stability. First, the coupon test of candidate composite material for hub parts was conducted. The hub parts was designed based on test results and the manufacturing possibility by using Fiber Placement System(FPS) was checked. Also the dynamic analysis and stress analysis of composite hub parts was conducted. Through this research, we will find out the possibility of replacing existing metal hub parts with composite.

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COMPARATIVE STUDY ON THE FRACTURE STRENGTH OF METAL-CERAMIC VERSUS COMPOSITE RESIN-VENEERED METAL CROWNS IN CEMENT-RETAINED IMPLANT-SUPPORTED CROWNS UNDER VERTICAL COMPRESSIVE LOAD

  • Pae, Ahran;Jeon, Kyung-A;Kim, Myung-Rae;Kim, Sung-Hun
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.3
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    • pp.295-302
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    • 2007
  • Statement of problem. Fracture of the tooth-colored superstructure material is one of the main prosthetic complications in implant-supported prostheses. Purpose. The purpose of this in vitro study was to compare the fracture strength between the cement-retained implant-supported metal-ceramic crowns and the indirect composite resinveneered metal crowns under the vertical compressive load. Material and methods. Standard implants of external type (AVANA IFR 415 Pre-mount; Osstem Co., Busan, Korea) were embedded in stainless steel blocks perpendicular to their long axis. Customized abutments were fabricated using plastic UCLA abutments (Esthetic plastic cylinder; Osstem Co., Busan, Korea). Thirty standardized copings were cast with non-precious metal (Rexillium III, Pentron, Walling ford, Conn., USA). Copings were divided into two groups of 15 specimens each (n = 15). For Group I specimens, metal-ceramic crowns were fabricated. For Group II specimens, composite resin-veneered (Sinfony, 3M-ESPE, St. Paul, MN, USA) metal crowns (Sinfony-veneered crowns) were fabricated according to manufacturer's instructions. All crowns were temporary cemented and vertically loaded with an Instron universal testing machine (Instron 3366, Instron Corp., Norwood, MA, USA). The maximum load value (N) at the moment of complete failure was recorded and all data were statistically analyzed by independent sample t-test at the significance level of 0.05. The modes of failure were also investigated with visual analysis. Results. The fracture strength of Sinfony-veneered crowns ($2292.7{\pm}576.0N$) was significantly greater than that of metal-ceramic crowns ($1150.6{\pm}268.2N$) (P < 0.05). With regard to the failure mode, Sinfony-veneered crowns exhibited adhesive failure, while metal-ceramic crowns tended to fracture in a manner that resulted in combined failure. Conclusion. Sinfony-veneered crowns demonstrated a significantly higher fracture strength than that of metal-ceramic crowns in cement-retained implant-supported prostheses.