• Title/Summary/Keyword: metal composite

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동시경화 하이브리드 금속/복합재료 구조물의 제조 잔류 열응력 제거를 위한 경화사이클에 관한 연구 (Investigation of cure cycle for co-cured metal/composite hybrid structures without fabricating thermal residual stress)

  • 김학성;박상욱;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.83-87
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    • 2004
  • In this work, the cure cycle of co-cured metal/composite structure was investigated to decrease fabricating thermal residual stresses between the metal and the composite material. DSC (Differential scanning calorimetry) experiment and static lap shear test of co-cured aluminum/composite double lap joint as well as the curvature experiment of co-cured steel/composite strip were performed to investigate the effect of curing cycle on the thermal residual stress of co-cured hybrid structures. From the experiments, it was found that post curing method after abrupt cooling of co-cured aluminum/composite hybrid structure at certain point of degree of cure during curing process could eliminate fabricating the thermal residual stresses.

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사회기반설물의 내진 보강을 위한 연성재-FRP적층복합체의 역학적 거동 특성 분석: Part-II휨 거동 (Characterization of Ductile Metal-FRP Laminated Composites for Strengthening of Structures: Part-II Tensile Behavior)

  • 박철우
    • 한국안전학회지
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    • 제27권1호
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    • pp.55-62
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    • 2012
  • Steel plate or FRP materials have been typically used for the seismic retrofit of civil infrastructures. In order to overcome the limitation of each retrofitting material, a composite material, which takes advantages from both metal and fiber polymer materials, has been developed. In the study herein, the composite retrofitting material consists of metal part(steel or aluminum) and FRP sheet part(glass or carbon fiber). The metal part can enhance the ductility and the FRP part the ultimate strength. As a preliminary study to investigate the fundamental mechanical characteristics of the metal-FRP laminated composite material this study performed the flexural fracture test with various experimental variables including the number, the angle and the combination of FRP laminates. From the aluminum-FRP composite tests no great increase in flexural strength and flexural toughness were observed. However, flexural toughness of steel-FRP laminate composite was increased so that its behavior can be considered in the retrofit design. In addition, the angle and the kind of fibers should be carefully considered in conjunction with the expected loading conditions.

신형 데크플레이트와 철판망을 적용한 합성슬래브의 휨 거동 (Bending Behaviour of Composite Slab Using a New-Shaped Steel Deck Plate and Expanded Metal)

  • 김명모;엄철환
    • 한국강구조학회 논문집
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    • 제15권4호통권65호
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    • pp.403-412
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    • 2003
  • 건축물의 바닥판에 대한 합성슬래브 시스템의 사용이 점차 확대되어 오피스 빌딩을 중심으로 널리 사용되고 있다. 최근에는 주상복합형 및 주거용 건물에 대한 확대 적용을 휘해 하부면이 평탄한 플랫 데크플레이트의 필요성이 대두됨에 따라 플랫 데크플레이트가 개발되고 있다. 또한 합성슬래브시스템의 바닥판 상부에 와이어메쉬 대신 일체형으로 생산되는 익스팬디드 메탈을 적용할 경우, 원가 절감, 공기 단축 효과도 기대할 수 있을 것이다. 본 연구에서는 익스팬디드 메탈을 와이어메쉬의 대체재로 사용하여 이를 하부면이 평탄한 플랫 데크플레이트와 결합시킨 신형식의 합성블래브시스템을 제안하였다. 총 12개의 시험체에 대한 실험을 통해 그 구조성능을 평가하고자 하였다. 실험 결과는 시험체의 최대내력과 파괴거동 등을 중심으로 요약하여 나타냈다.

사회기반시설물의 내진 보강을 위한 연성재-FRP적층복합체의 역학적 거동 특성 분석: Part-I 인장 거동 (Characterization of Metal-FRP Laminated Composites for Strengthening of Structures: Part-I Tensile Behavior)

  • 박철우
    • 한국안전학회지
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    • 제26권6호
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    • pp.54-63
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    • 2011
  • Steel plate or FRP materials have been typically used for the seismic retrofit of civil infrastructures. In order to overcome the limitation of each retrofitting material, a composite material, which takes advantages from both metal and fiber polymer materials, has been developed. In the study herein, the composite retrofitting material consists of metal part(steel or aluminum) and FRP sheet part(glass or carbon fiber). The metal part can enhance the ductility and the FRP part the ultimate strength. As a preliminary study to investigate the fundamental mechanical characteristics of the metal-FRP laminated composite material this study performed the tensile test with various experimental variables including the number, the angle and the combination of FRP laminates. From the test results, both aluminum and steel-FRP laminate composite material showed increased fracture toughness. However, the angle and the kind of fibers should be carefully considered in conjunction with the expected loading conditions. In general, steel-FRP laminate composite showed better tensile performance in regards to the seismic retrofit purposes.

방전플라즈마 소결공정으로 제조된 단일벽탄소나노튜브 강화 금속기지 복합재료 (Single Walled Carbon Nanotubes-Reinforced Metal Matrix Composite Materials Fabricated by Spark Plasma Sintering)

  • 권한상
    • 동력기계공학회지
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    • 제21권4호
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    • pp.94-99
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    • 2017
  • Single walled carbon nanotubes were mixed with various metal powders by mechanical ball milling and sintered by spark plasma sintering processes. Two compositional (0.1 and 1 vol%) of the single walled carbon nanotubes were dispersed onto the pure aluminum, 5052 aluminum alloy, pure titanium, Ti6Al4Vanadium alloy, pure copper, and stainless steel 316L. Each composite powders were spark plasma sintered at $600^{\circ}C$ and well synthesized regardless of the matrices. Vickers hardness of the composite materials was measured and they exhibited higher values regardless of the carbon nanotubes composition than those of the pure materials. Moreover, single walled carbon nanotubes reinforced copper matrix composites showed highest enhancement between the other metal matrices system. We believe that low energy mechanical ball milling and spark plasma sintering processes are useful tool for fabricating of the carbon nanotubes-reinforced various metal matrices composite materials. The single walled carbon nanotubes-reinforced various metal matrices composite materials could be used as an engineering parts in many kind of industrial fields such as aviation, transportation and electro technologies etc. However, detail strengthening mechanism should be carefully investigated.

고전 적층이론에 의한 섬유금속적층판의 기계적 거동 연구 (Study on the Mechanical Behavior of Fiber Metal Laminates Using Classical Lamination Theory)

  • 노희석;최흥섭;강길호;하민수
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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    • pp.37-41
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    • 2003
  • In this study the mechanical behaviors of fiber metal laminates (FML) such as ARALL, GLARE and CARE which are recently developed as new structural materials and known to have excellent fatigue resistant characteristics while with relatively low densities compared to the conventional aluminum materials, are considered through the classical lamination theory. The mechanical properties such as elastic moduli, thermal expansion coefficients and hygro-thermally induced residual stresses in the fiber metal laminates are obtained and compared each other. Also load carrying mechanism between metal sheets and composite layers in the FML are considered.

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Evaluation of shear bond strengths of gingiva-colored composite resin to porcelain, metal and zirconia substrates

  • An, Hong-Seok;Park, Ji-Man;Park, Eun-Jin
    • The Journal of Advanced Prosthodontics
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    • 제3권3호
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    • pp.166-171
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    • 2011
  • PURPOSE. The purpose of this study is to evaluate and compare the shear bond strength of the gingiva-colored composite resin and the tooth-colored composite resin to porcelain, metal and zirconia. MATERIALS AND METHODS. Sixty cylindrical specimens were fabricated and divided into the following 6 groups (Group 1-W: tooth-colored composite bonded to porcelain, Group 1-P: gingiva-colored composite bonded to porcelain, Group 2-W: tooth-colored composite bonded to base metal, Group 2-P: gingiva-colored composite bonded to base metal, Group 3-W: tooth-colored composite bonded to zirconia, Group 3-P: gingiva-colored composite bonded to zirconia). The shear bond strength was measured with a universal testing machine after thermocycling and the failure mode was noted. All data were analyzed using the two-way analysis of variance test and the Bonferroni post-hoc test at a significance level of 0.05. RESULTS. The mean shear bond strength values in MPa were 12.39, 13.42, 8.78, 7.98, 4.64 and 3.74 for Group 1-W, 1-P, 2-W, 2-P, 3-W and 3-P, respectively. The difference between the two kinds of composite resin was not significant. The shear bond strength of Group 1 was the highest and that of Group 3 was the lowest. The differences among Group 1, 2 and 3 were all significant (P<.05). CONCLUSION. The shear bond strength of the gingiva-colored composite was not less than that of the tooth-colored composite. Thus, repairing or fabricating ceramic restorations using the gingiva-colored composite resin can be regarded as a practical method. Especially, the prognosis would be fine when applied on porcelain surfaces.

금속산화물을 포함한 변성폴리실록산/금속 복합체의 전기 전도성 연구 (Study on the Electrical Conductivity in Polysiloxane/Metal Composite Containing Metal Oxide)

  • 임현구;김주헌
    • 공업화학
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    • 제20권3호
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    • pp.307-312
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    • 2009
  • 폴리실록산/금속 복합체 내에서의 금속입자의 분산성에 영향을 파악하기 위하여 금속산화물을 배위결합으로 가지고 있는 불록공중합체 형태의 변성 폴리실록산을 합성하였다. 합성된 폴리실록산과 금속입자와의 복합체 제조를 통하여 금속입자의 고분자상 분산상태를 확인하였으며 그 결과 금속산화물의 도입이 복합체 내 금속입자의 분산성에 영향을 미침을 확인하였다. 입자의 분산성과 변성폴리실록산에 도입된 금속산화물의 양적 관계 해석을 위하여 다양한 몰분율을 가지는 변성폴리실록산을 합성하였으며 복합체를 제조하였으며, 몰분율 변화에 따른 복합체에서의 분산성 향상을 파악하기 위하여 복합체의 전기전도성을 측정하여 그 결과를 percolation threshold 이론에 따라 해석하였다. 그 결과 금속산화물의 도입된 양이 많을수록 전도성의 임계농도가 낮아짐을 확인할 수 있으며 이를 통해 변성실록산 내 금속산화물의 몰분율의 증가가 입자의 분산성에 미치는 영향을 해석하였다.

원심주조법에 의한 주철-Babbitt Metal 복합관 제조에 관한 연구 (A Study on the Fabrication of Cast Iron-Babbitt Metal Composite Pipes by Centrifugal Casting Process)

  • 이충도;강춘식
    • 한국주조공학회지
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    • 제13권1호
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    • pp.42-49
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    • 1993
  • Conventional manufacturing process for cast iron-babbitt metal composite is complicate and bimetallic bonding by centrifugal casting is also difficult because their melting point is largely different and nonmetallic inclusion exists on outer shell. This study is aiming to simplify multistage process by adding Cu-powder as insert metals during cast iron solidification. The variables on fabrication of composite pipe are mold rotating speed and inner surface temperature of outer metal. The optimum temperature range for fusion bonding between cast iron and Cu-layer was $1100^{\circ}C-1140^{\circ}C$ in case of mold rotating speed was 700rpm. When the inner surface of Cu-layer was at $900^{\circ}C$, the value of interfacial hardness between Cu-layer and babbitt metal were higher than Cu-matrix by forming diffusion layer, interfacial products between Cu-layer and babbitt metal are proved to be $Cu_6Sn_5({\eta})$by XRD.

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일반거푸집용 데크플레이트를 이용한 합성슬래브의 구조적 거동에 관한 연구 (A Study on the Structural Behavior of the Composite Slabs using the Metal Form Deck Plate)

  • 권용근;강도안;최성모;엄철환;최완철;문태섭;김규석;김덕재;김동규
    • 한국강구조학회 논문집
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    • 제8권3호통권28호
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    • pp.67-78
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    • 1996
  • This paper provides the results of a study on the structural behavior of the composite slabs using the metal form deck plate. Cold-formed steel deck sections are used in many composite floor slab applications wherein the steel deck serves not only as the form for the concrete during construction but also as the principal tensile reinforcement for the bottom fiber of the composite slab. A total of 16 specimens are tested to clarify the composite action between the concrete and metal deck plate and to find the method to increase the composite effect, whether or not non-slip bars are used. The test results are summarized for the shear-bond capacities, deformation capacities, and failure modes for the specimens.

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