• Title/Summary/Keyword: mesh net

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HIP Diffusion Bonding of Two Types of Superalloys for Engine Blisk Applications (엔진 블리스크 제조를 위한 초내열합금 이종재의 HIP Diffusion Bonding)

  • 나영상;황형철;염종택;권영삼;박노광
    • Transactions of Materials Processing
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    • v.12 no.1
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    • pp.60-65
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    • 2003
  • HIP diffusion bonding of Ni-based superalloys, cast Mar-M247 (MM247) and Udimet 720 (U720) powder, was experimentally and numerically studied. Subsolvus HIP treatment was optimized by investigating the variations of high temperature tensile properties of HIP-bonded specimens with powder size, HIP'ing time, etc. While the tensile strength at high temperatures showed no detectable changes, the tensile elongation and reduction in area were slightly increased as the powder size decreased from -140 mesh to -270 mesh. While as-HIP'ed U720 showed a high tensile strength comparable to that of lorded U720 alloy, the HIP diffusion-bonded specimen showed a strength lower than the forged U720 alloy and the cast MM247 alloy The increase of HIP'ing tune from 2 hours to 3 hours resulted in a rapid risc of tensile strength and elongation due to the disappearence of microvoids in the cast MM247. FEM simulation for HIP process was conducted by applying the McMeeking micromechanical model, which uses power-law creep model as constitutive equations. ABAQUS user subroutine CREEP with an implemented microscopic model was used for the simulation. Numerical simulation was shown to be essential for the near-net shape manufacturing as well as the HIP process optimization.

STATUS OF PYROPROCESSING TECHNOLOGY DEVELOPMENT IN KOREA

  • Song, Kee-Chan;Lee, Han-Soo;Hur, Jin-Mok;Kim, Jeong-Guk;Ahn, Do-Hee;Cho, Yung-Zun
    • Nuclear Engineering and Technology
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    • v.42 no.2
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    • pp.131-144
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    • 2010
  • The Korea Atomic Energy Research Institute (KAERI) has been developing pyroprocessing technology for recycling useful resources from spent fuel since 1997. The process includes pretreatment, electroreduction, electrorefining, electrowinning, and a waste salt treatment system. This paper briefly addresses unit processes and related innovative technologies. As for the electroreduction step, a stainless steel mesh basket was applied for adaption of granules of uranium oxide. This basket was designed for ready handling and transfer of feed material. A graphite cathode was used for the continuous collection of uranium dendrite in the electrorefining system. This enhances the throughput of the electrorefiner. A particular mesh type stirrer was designed to inhibit uranium spill-over at the liquid Cd crucible. A residual actinide recovery system was also tested to recover TRU tracer. In order to reduce the waste volume, a crystallization method is employed for Cs and Sr removal. Experiments on the unit processes were tested successfully, and based on the results, engineering-scale equipment has been designed for the PRIDE (PyRoprocess Integrated inactive DEmonstration facility).

Development and verification of pin-by-pin homogenized simplified transport solver Tortin for PWR core analysis

  • Mala, Petra;Pautz, Andreas
    • Nuclear Engineering and Technology
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    • v.52 no.11
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    • pp.2431-2441
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    • 2020
  • Currently, the pin-by-pin homogenized solvers are a very active research field as they can, unlike the nodal codes, directly predict the local power, while requiring significantly less computational resources than the heterogeneous transport codes. This paper presents a recently developed pin-by-pin diffusion/SP3 solver Tortin, its spatial discretization method and the reflector treatment. Regarding the spatial discretization, it was observed that the finite difference method applied on pin-cell size mesh does not properly capture the big flux change between MOX and uranium fuel, while the nodal expansion method is more accurate but too slow. If the finite difference method is used with a finer mesh in the outer two pin rows of the fuel assembly, it increases the required computation time by only 50%, but decreases the pin power errors below 1% with respect to lattice code reference solutions. The paper further describes the coupling of Tortin with a microscopic depletion solver. Several verification tests show that the SP3 pin-by-pin solver can reproduce the heterogeneous transport solvers results with very good accuracy, even for fuel cycle depletion of very heterogeneous core employing MOX fuel or inserted control rods, while being two orders of magnitude faster.

AN IMPROVED ELECTRICAL-CONDUCTANCE SENSOR FOR VOID-FRACTION MEASUREMENT IN A HORIZONTAL PIPE

  • KO, MIN SEOK;LEE, BO AN;WON, WOO YOUN;LEE, YEON GUN;JERNG, DONG WOOK;KIM, SIN
    • Nuclear Engineering and Technology
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    • v.47 no.7
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    • pp.804-813
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    • 2015
  • The electrical-impedance method has been widely used for void-fraction measurement in two-phase flow due to its many favorable features. In the impedance method, the response characteristics of the electrical signal heavily depend upon flow pattern, as well as phasic volume. Thus, information on the flow pattern should be given for reliable void-fraction measurement. This study proposes an improved electrical-conductance sensor composed of a three-electrode set of adjacent and opposite electrodes. In the proposed sensor, conductance readings are directly converted into the flow pattern through a specified criterion and are consecutively used to estimate the corresponding void fraction. Since the flow pattern and the void fraction are evaluated by reading conductance measurements, complexity of data processing can be significantly reduced and real-time information provided. Before actual applications, several numerical calculations are performed to optimize electrode and insulator sizes, and optimal design is verified by static experiments. Finally, the proposed sensor is applied for air-water two-phase flow in a horizontal loop with a 40-mm inner diameter and a 5-m length, and its measurement results are compared with those of a wire-mesh sensor.

MODELING OF A BUOYANCY-DRIVEN FLOW EXPERIMENT IN PRESSURIZED WATER REACTORS USING CFD-METHODS

  • Hohne, Thomas;Kliem, Soren
    • Nuclear Engineering and Technology
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    • v.39 no.4
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    • pp.327-336
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    • 2007
  • The influence of density differences on the mixing of the primary loop inventory and the Emergency Core Cooling (ECC) water in the downcomer of a Pressurised Water Reactor (PWR) was analyzed at the ROssendorf COolant Mixing (ROCOM) test facility. ROCOM is a 1:5 scaled model of a German PWR, and has been designed for coolant mixing studies. It is equipped with advanced instrumentation, which delivers high-resolution information for temperature or boron concentration fields. This paper presents a ROCOM experiment in which water with higher density was injected into a cold leg of the reactor model. Wire-mesh sensors measuring the tracer concentration were installed in the cold leg and upper and lower part of the downcomer. The experiment was run with 5% of the design flow rate in one loop and 10% density difference between the ECC and loop water especially for the validation of the Computational Fluid Dynamics (CFD) software ANSYS CFX. A mesh with two million control volumes was used for the calculations. The effects of turbulence on the mean flow were modelled with a Reynolds stress turbulence model. The results of the experiment and of the numerical calculations show that mixing is dominated by buoyancy effects: At higher mass flow rates (close to nominal conditions) the injected slug propagates in the circumferential direction around the core barrel. Buoyancy effects reduce this circumferential propagation. Therefore, density effects play an important role during natural convection with ECC injection in PWRs. ANSYS CFX was able to predict the observed flow patterns and mixing phenomena quite well.

Experimental investigation on bubble behaviors in a water pool using the venturi scrubbing nozzle

  • Choi, Yu Jung;Kam, Dong Hoon;Papadopoulos, Petros;Lind, Terttaliisa;Jeong, Yong Hoon
    • Nuclear Engineering and Technology
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    • v.53 no.6
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    • pp.1756-1768
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    • 2021
  • The containment filtered venting system (CFVS) filters the atmosphere of the containment building and discharges a part of it to the outside environment to prevent containment overpressure during severe accidents. The Korean CFVS has a tank that filters fission products from the containment atmosphere by pool scrubbing, which is the primary decontamination process; however, prediction of its performance has been done based on researches conducted under mild conditions than those of severe accidents. Bubble behavior in a pool is a key parameter of pool scrubbing. Therefore, the bubble behavior in the pool was analyzed under various injection flow rates observed at the venturi nozzles used in the Korean CFVS using a wire-mesh sensor. Based on the experimental results, void fraction model was modified using the existing correlation, and a new bubble size prediction model was developed. The modified void fraction model agreed well with the obtained experimental data. However, the newly developed bubble size prediction model showed different results to those established in previous studies because the venturi nozzle diameter considered in this study was larger than those in previous studies. Therefore, this is the first model that reflects actual design of a venturi scrubbing nozzle.

One-step Monte Carlo global homogenization based on RMC code

  • Pan, Qingquan;Wang, Kan
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1209-1217
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    • 2019
  • Due to the limitation of the computers, the conventional homogenization method is based on many assumptions and approximations, and some tough problems such as energy spectrum and boundary condition are faced. To deal with those problems, the Monte Carlo global homogenization is adopted. The Reactor Monte Carlo code RMC is used to study the global homogenization method, and the one-step global homogenization method is proposed. The superimposed mesh geometry is also used to divide the physical models, leading to better geometric flexibility. A set of multigroup homogenization cross sections is online generated for each mesh under the real neutron energy spectrum and boundary condition, the cross sections are adjusted by the superhomogenization method, and no leakage correction is required. During the process of superhomogenization, the author-developed reactor core program NLSP3 is used for global calculation, so the global flux distribution and equivalent homogenization cross sections could be solved simultaneously. Meanwhile, the calculated homogenization cross section could accurately reconstruct the non-homogenization flux distribution and could also be used for fine calculation. This one-step global homogenization method was tested by a PWR assembly and a small reactor model, and the results show the validity.

Development of advanced rigorous two-step code system for evaluation of radioactive waste with high-resolution activation calculation

  • Kim, Do Hyun;Kim, Jiseok;Lee, Han Rim;Sun, Gwang Min;Shin, Chang Ho;Kim, Jong Kyung
    • Nuclear Engineering and Technology
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    • v.53 no.6
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    • pp.2011-2018
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    • 2021
  • Nowadays, evaluation of amounts and distributions of radioactive waste is an important preparatory step in the process of nuclear reactor decommissioning. For tentative estimation of radioactive waste, a cell-based rigorous 2 step (R2S) method usually is used; however, a poor resolution caused by the averaged flux and spectrum in a cell is still a great challenge because of leading to underestimated or overestimated results. To overcome the poor resolution, several systems were introduced. Neither system, however, provides any function for evaluation of radioactive waste amount and distribution. Thus, it is additionally required to classify radioactive waste based on the results of activation calculation. In this study, the advanced R2S (AR2S) system was developed. To verify the performance of the system, its results for a verification problem were compared with those of the cell-based R2S method. The results showed good agreement, which is to say, within 2.0% relative error. Also, several characteristics of fine/coarse mesh were analyzed. To demonstrate the performance of the AR2S system, the radioactive waste from the Japan Power Demonstration Reactor (JPDR) was estimated, and the result indicated a high-resolution distribution. Therefore, it is expected that the AR2S system will prove useful for precise evaluation of radioactive waste.

A variational nodal formulation for multi-dimensional unstructured neutron diffusion problems

  • Qizheng Sun ;Wei Xiao;Xiangyue Li ;Han Yin;Tengfei Zhang ;Xiaojing Liu
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2172-2194
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    • 2023
  • A variational nodal method (VNM) with unstructured-mesh is presented for solving steady-state and dynamic neutron diffusion equations. Orthogonal polynomials are employed for spatial discretization, and the stiffness confinement method (SCM) is implemented for temporal discretization. Coordinate transformation relations are derived to map unstructured triangular nodes to a standard node. Methods for constructing triangular prism space trial functions and identifying unique nodes are elaborated. Additionally, the partitioned matrix (PM) and generalized partitioned matrix (GPM) methods are proposed to accelerate the within-group and power iterations. Neutron diffusion problems with different fuel assembly geometries validate the method. With less than 5 pcm eigenvalue (keff) error and 1% relative power error, the accuracy is comparable to reference methods. In addition, a test case based on the kilowatt heat pipe reactor, KRUSTY, is created, simulated, and evaluated to illustrate the method's precision and geometrical flexibility. The Dodds problem with a step transient perturbation proves that the SCM allows for sufficiently accurate power predictions even with a large time-step of approximately 0.1 s. In addition, combining the PM and GPM results in a speedup ratio of 2-3.

Pullout Characteristics of Waste Fishing Net Reinforced Bottom Ash using Pullout Test (인발시험에 의한 저회에 보강된 폐어망의 인발특성 연구)

  • Kwon, Soon-Jang;Kim, Yun-Tae
    • Journal of the Korean Geosynthetics Society
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    • v.12 no.4
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    • pp.57-66
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    • 2013
  • In this study, pullout tests were carried out to evaluate pullout characteristics of waste fishing net (WFN), which added into bottom ash for recycling both bottom ash and WFN. Three different mesh size of WFN (WFN20:$20mm{\times}20mm$, WFN30:$30mm{\times}30mm$, WFN40:$40mm{\times}40mm$) and geogrid were added as a reinforcement. Pullout characteristics of waste fishing net were compared with those of the geogrid. Pullout test results showed that pullout strength and stiffness of WFN20 are a little less than those of geogrid. However, the pullout friction angle of WFN20 is similar to that of geogrid due to bearing resistance induced from transverse rib because thickness of WFN20 is greater than geogrid. Pullout test results also indicated that distribution of residual strain along reinforcement after test depends on overburden stress. Residual strain at the tip of reinforcement increased with an increase in overburden stress due to concentration of pullout force on the tip of reinforcement.