• 제목/요약/키워드: melting process

검색결과 1,007건 처리시간 0.026초

과전류에 의해 용단된 소선의 특성해석에 관한 연구 (A Study on the Characteristics Analysis of Strands Melted by Over Current)

  • 최충석;김향곤;김동욱
    • 한국안전학회지
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    • 제19권1호
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    • pp.60-65
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    • 2004
  • The PVC insulated flexible cords are used mainly as power supply cords of electric appliance. This electric wire is a stranded wire consisted of dozens of strands. In case stranded wires are disconnected by mechanical stress, it weakens electrically. Finally, the over current flows through stranded wires, and electrical fire occurs. In this study, we analyzed the melting properties of strands by over current, such as melting process, melting current and melting time. And we analyzed that quantity of heat for melting, a cross sectional structure, and surface structure by optical microscope and SEM. As analysis results, melting time decreased as melting current increased. And quantity of heat for melting was low, too. From the cross sectional structure of melted wire, when a melting current low and melting time long, it was found that the dendrite structure grew. However, the dendrite structure is hard to grow because growing time is not enough when a melting current high and melting time short.

Zone-melting Process of NdBaCuO under Low Oxygen Pressure

  • Soh, Dea-Wha
    • Transactions on Electrical and Electronic Materials
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    • 제3권2호
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    • pp.24-27
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    • 2002
  • The NdBaCuO superconductor samples were zone-melted in low oxygen partial pressure (1%O$_2$+99%Ar). The zone-melting temperature was decreased about 12$0^{\circ}C$ film 1,06$0^{\circ}C$, the zone-melting temperature in air. Thus the loss of liquid phase (BaCuO$_2$ and CuO) was reduced during: the zone-melting process. The content of non-superconducting phase Nd422 in zone-melted NdBaCuO samples was clearly decreased and, therefore, the substitution of Nd for Ba was occurred. The superconductivity of zone-melted Nd$_{1+x}$Ba$_{2-x}$Cu$_3$O$_{y}$ prepared under low oxygen partial pressure was distinctively improved.d.d.d.

정사각형 단면을 갖는 용기에서 단면의 크기 변화가 융해 열전달에 미치는 영향 (Effect of the Height Change on the Melting Heat Transfer in a Rectangular Enclosure)

  • 한진호;노승탁
    • 설비공학논문집
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    • 제2권3호
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    • pp.208-217
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    • 1990
  • A rectangular test section is devised by assuming two dimensional melting of a solid phase change material heated from two sides which are maintained at constant temperature and allowing a free expansion due to density difference between solid and liquid. The timewise melting shape is recorded photographically by the shadow graph method for several experimental conditions. The analysis shows that the melting process consists of four regimes. At first, the pure conduction heat transfer is dominant, and as time goes by natural convection grows and plays a role greatly. Experiments are carried out varying not only the wall temperature but height of the wall. Each effect of them on the melting process is obtained in the form of combination of dimensionless parameters, $Ste^{0.8}\;FoRa^{0.2}$. An algebraic correlation is suggested, which predicts the melted fraction well.

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구형용기내 상부면가열에 의한 유동빙의 융해열전달 (Melting Heat Transfer of Liquid Ice in a Rectangular Vessel with Heated Top Wall)

  • 김명환;김경근
    • Journal of Advanced Marine Engineering and Technology
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    • 제19권1호
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    • pp.36-44
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    • 1995
  • Melting characteristics of unrestrained liquid ice in a rectangular vessel with heated top wall were investigated experimentally. The liquid ice, a mixture of ice particles and ethylene-glycol aqueous solution, was adopted as a testing material. During the melting process the liquid ice was drawn by buoyancy to the heated top wall of the rectangular vessel where close-contact melting occured. The melting behavior and melting rate of the liquid ice as well as local/mean heat-transfer coefficient at the heated top wall were observed and measured under a variety of conditions of heat flux and various initial concentration of the aqueous binary solution. It was found that the heat transfer of the heated top wall is remarkably promoted by the close-contact melting, and that the dendritic frozen layer at the lower interface of the liquid ice is formed. Photographic evidence demonstrated that plumes containing solute-rich liquid issued from isolated chimneys within the liquid ice layer where segregation of interstitial channel took place.

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Vortex melting법에 의한 알루미늄 chip의 재활용에 관한 연구 (A Study on the Recycling of Aluminum Chip by Vortex Melting Method)

  • 김정호;김경민;윤의박
    • 자원리싸이클링
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    • 제6권4호
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    • pp.24-30
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    • 1997
  • 최근 금속 스크랩의 재활용에 있어서 고품질의 2차지금을 제조하고자 하는 연구가 진행되고 있다. 본 연구에서는 알루미늄 주조품의 기계가공 후 발생하는 알루미늄 Chip을 보다 효율적이고 신속하게 재활용하기 위하여 vortex melting법을 수행하였다. Vortex melting 기술을 chip의 용해공정에 도입하였다. 최적의 vortex 깊이는 수모델 실험을 통하여 결정되었는데, 교반자의 형상, 위치, 회전속도 및 수위 등에 의해 결정된다. Chip의 용해전 상온, 200, 300, $400^{\circ}C$에서 예열하여 vortex의 중앙에 투입하엿다. 따라서, 온도에 따른 회수율을 결정할 수 있었다. 본 실험의 결과로서, 최적의 vortex 깊이는 교반자의 형상, 회전속도에 의해서만 영향을 받으며, 최고의 회수율, 97%는 chip의 예열온도가 $300^{\circ}C$일 경우 얻어졌다.

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치과 SLM용 Ni-Cr 금속분말 특성 관찰 (Production of Ni-Cr Metal Powder by Selective Laser Melting for Dentistry to Observation of Characteristics)

  • 홍민호
    • 대한치과기공학회지
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    • 제37권1호
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    • pp.23-29
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    • 2015
  • Purpose: The selective laser melting (SLM) process for dentistry, which is one of the additive manufacturing technologies (AM) allows for rapid production of a three-dimensional model with complex shape by directly melting metal powder. This process generates detailed items of a three-dimensional model shape through consolidation of a thin powder layer by utilizing both selective melting and laser beam simultaneously. In regard to SLM process, Fe-base powder, Ti-6AI-4V powder, AI-base powder, etc. have been researched. It is believed that the aforementioned technologies will be widely utilized in manufacturing metal parts using metal powder of raw material. This study chose Ni-Cr-Mo metal powder in order to manufacture metal powder materials that would be used in the selective laser melting for dentistry. Methods: This study manufactured metal powder using mechanical alloying technique (MA) among those metal powder manufacturing techniques. Moreover, this study aimed to utilize the metal powder manufactured after observing the characteristics of powder as preliminary data of Ni-Cr-Mo metal powder. This study could obtain the following conclusions within the experimental limitations. Results: As a result of mechanically alloying Ni-Cr-Mo powder over time, its mean particle size was $66.93{\mu}m$ $54.4{\mu}m$ and $45.39{\mu}m$ at 10h, 20h and 30h, respectively. The gtain form of metal powder by mechanical alloying technique was a sponge-like shape of irregular plate; however, the gtain form manufactured by high-pressure water aromization process had the following three types: globular type, chain type and oval type. Conclusion: This study found $37.65{\mu}m$ as the mean particle size of Ni-Cr-Mo metal powder, which was manufactured using water atomization technique under the following conditions: water atomization flux of 300 liter/min, hydraulic pressure of $400kgf/cm^2$ and injection angle of $45^{\circ}$. This study confirmed that the grain form of powder (solid particle form) would vary depending on the manufacturing process.

Fe-C 공정 온도 고정점의 용융 특성에 대한 연구 (Study on the melting characteristics of the Fe-C eutectic temperature fixed-point)

  • 김용규;양인석;감기술
    • 센서학회지
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    • 제15권4호
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    • pp.257-262
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    • 2006
  • A Fe-C eutectic cell for thermocouple calibration was manufactured and tested to investigate its phase transition characteristics in the thermocouple thermometry. It was observed that the freezing plateaus were strongly affected by the freeze-inducing temperature $T_{f}$. In case of the melting process, the melting plateau was influenced by the previous thermal history. As $T_{f}$. in the previous freezing was lower, the melting plateau became lower with a temperature dependence as small as $-0.0015^{\circ}C/^{\circ}C$. Therefore, it was found that the freeze-inducing temperature should be fixed to obtain a reproducible phase transition temperature in the melting. After fixing $T_{f}$, the melting process was examined and it was found that long and flat melting plateau was obtained within a reproducibility of about ${\pm}0.01^{\circ}C$. Based on the observed results, it was recommended that Fe-C eutectic temperature be best realized for the melting process with a melt-inducing temperature of $+3^{\circ}C$ above the expected liquidus temperature after freezing at $-5^{\circ}C$ below the solidus temperature.

SLM 기술을 이용한 Ti-6Al-4V 합금의 고속 적층 공정 최적화 연구 (Optimization for high speed manufacturing of Ti-6Al-4V alloy by a selective laser melting technique)

  • 이강표;김강민;강석현;한준현;정경환
    • 한국결정성장학회지
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    • 제28권5호
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    • pp.217-221
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    • 2018
  • Selective laser melting(SLM)은 적층 제조 방법 중 하나로서, 분말을 선택적으로 용융하여 기능적이고, 복잡한 형상을 즉각적으로 제작 가능하다는 장점이 있다. Ti-6Al-4V 합금의 경우 높은 융점과 산화문제로 인하여 SLM 공정도입에 어려움을 겪고 있다. 본 연구에서는 SLM 장비를 사용하여 Ti-6Al-4V 파트를 성공적으로 적층하였으며 스캔속도, 레이저 파워의 변수를 조절하여 적층 가능 조건을 도출하였다. 또한 적층 된 Ti-6Al-4V 파트의 형상 정밀도, 면밀도 및 기계적특성 평가를 통하여 일반적으로 사용되는 공정조건(스캔 속도 200~700 mm/s)으로 제작된 제작품 물성치와 비교를 통해 Ti-6Al-4V 합금의 고속 적층 영역에서의 최적 공정을 확립하였다.

용해공정에서 다변량 관리도를 이용한 조기경보시스템 구축 (Establishing a Early Warning System using Multivariate Control Charts in Melting Process)

  • 이회식;이명주;한대희
    • 한국컴퓨터정보학회논문지
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    • 제12권4호
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    • pp.201-207
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    • 2007
  • 제조업에서는 2개 이상의 상관이 있는 품질특성치를 동시에 감시하거나 관리를 하기 위한 필요성이 많이 제기되고 있다. 하지만 복수의 품질특성치를 각각 독립적으로 감시하면 판단의 오류가 발생될 수 있다. 복수의 품질특성치를 동시에 감시하고자 할 때 $X^2$ 또는 $T^2$와 같은 다변량 관리도가 사용되어질 수 있다. 본 논문에서는 다수의 품질특성치를 갖는 용해공정에서 조기에 이상 징후를 파악하기 위하여 다변량 관리도를 이용한 조기경보 시스템을 구현하였다. 용해공정에서 상관성이 있는 다수의 품질특성치를 동시에 관리하기 위해 개발된 이 모듈은 용해공정의 통계적 공정관리 활동에 효율성 및 효과성을 향상시켜 주었다.

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