• 제목/요약/키워드: melt synthesis

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폴리아마이드 66/폴리프로필렌 블렌드의 상업화 연구 (A Study on the Commercialization of Polyamide 66/Polypropylene Blend)

  • 김석준;남병욱
    • Elastomers and Composites
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    • 제38권3호
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    • pp.262-272
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    • 2003
  • 말레인산 무수물을 그라프트시킨 폴리프로필렌(PP-g-MA)을 폴리아마이드 66(PA 66)/PP-g-MA 이원 블렌드 및 PA 66/polypropylene(PP)/PP-g-MA 삼원블렌드에 한 성분 및 상용화제로 각각 사용하였다. 본 연구는 이원 및 삼원블렌드 사이의 여러가지 물성의 차이를 조사하는 것이다. 평가된 물성으로는 인장강도, 굴곡탄성율. 열변형온도, 충격강도, 용융흐름지수 그리고 전단속도 증가에 따른 점도변화가 포함된다. 이원 블렌드의 충격강도는 모든 조성에서 삼원 블렌드 보다 우수하였는데 이는 PA 66 말단의 아민 그룹과 PP-g-MA의 산 무수물이 반응하여 이미드(imide) 그룹이 형성되어 PP-g-PA 66 공중합체의 합성이 분자량을 증가시키고 이 반응이 삼원 블렌드에서 보다 이원 블렌드에 더 많이 일어나는 것에 기인하는 것이다. 삼원 블렌드계의 경우 대부분의 물성이 이원 블렌드 보다 우수하였는데 이는 PP의 물성이 PP-g-MA의 물성보다 우수하기 때문이다. 충격에 매우 강한 70/30(PA 66/pp-g-MA) 및 80/20 조성의 이원 블렌드는 가공성이 나빠 상업적 응용에는 불리하다. 따라서, 상업적 응용에는 낮은 용융점도를 보이는 삼원 블렌드를 사용하는 것이 추천된다.

자체반응열 고온합성법에 의한 탄화티타늄 합성에 관한 메카니즘 (Mechanism on the Synthesis of Titanium Carbide by SHS (Self-Propagating High-Temperature Synthesis) Method)

  • 하호;황규민;한희동
    • 한국세라믹학회지
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    • 제31권11호
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    • pp.1249-1258
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    • 1994
  • Titanium carbide was synthesized by reacting the prepared titanium powder and carbon black using SHS method sustains the reaction spontaneously, utilizing heat generated by the exothermic reaction itself. In this process, the effect of the particle size of titanium powder on combustion temperature and combustion wave velocity was investigated. By controlling combustion temperature and combustion wave velocity via mixing Ti and C powder with TiC, the reaction kinetics of TiC formation by SHS method was considered. Without reference to the change of combustion temperature and combustion wave velocity, TiC was easily synthesized by combustion reaction. As the particle size of titanium powder was bigger, or, as the amount of added diluent(TiC) increased, combustion temperature and combustion wave velocity were found to be decreased. The formation of TiC by combustion reaction in the Ti-C system seems to occur via two different mechanisms. At the beginning of the reaction, when the combustion temperatures were higher than 2551 K, the reaction was considered to be controlled by the rate of dissolution of carbon into a titanium melt with an apparent activation energy of 148 kJ/mol. For combustion temperatures less than 2551 K, it was considered to be controlled by the atomic diffusion rate of carbon through a TiC layer with an apparent activation energy of 355 kJ/mol. The average particle size of the synthesized titanium carbide was smaller than that of the starting material(Ti).

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고온 자전 합성시 반응열 제어가 TiAl 미세 조직에 미치는 영향에 관한 연구 (The Effct of SHS Reaction Heat Control on the Microstructure of TiAl)

  • 문종태;염종택;신봉문;김용석;이용호
    • 한국재료학회지
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    • 제5권7호
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    • pp.869-879
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    • 1995
  • TiAi intermetallic compound has been extensively studied for possible high temperature structural applications because of its high specific strength at high temperature, high creep resistance, and good oxidation resistance at elevated temperatures. In addition to its good properties, an economic manufacturing routes should be developed for this material to be used more extensively. One of the promising route in manufacturing TiAl intermetallics is the Self-propagating High-temperature Synthesis (SHS) method. Thus in this study, an attempt was made to study the mechanism of the SHS process in TiAl synthesis. The composition of the sample was Ti-(45, 50, 53)at% Al and the microstuctures of the products were analyzed using optical microscope and scanning electron microscope. When the phases formed at the main SHS reaction of whicyh combustion temperature is higher than the melting temperature of aluminum were identified as TiAl and Ti$_3$Al ; Ti$_3$Al cores surrounded by TiAl phase. In order to increase the combustion temperature, carbon was added 5 and 10at.%. When the carbon content was 10at.%, the heat of the reaction was large enough to melt the phase formed and that is consistent with the theoretical calculation results of the adiabatic temperature. The combution temperatue, which was measured by a computer data acquisition system, increased with the carbon content. The phases formed from the reaction involving the carbon added were indentified as TiAl and Ti$_2$AlC using XRD. The vickers hardness of the reaction product increased with the carbon content.

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Synthesis and Properties of Side Chain Liquid Crystalline Polymers with Siloxane Flexible Chain

  • Park, Jong-Ryul;Bang, Moon-Soo;Choi, Jae-Kon
    • Elastomers and Composites
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    • 제52권3호
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    • pp.173-179
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    • 2017
  • Side-chain liquid crystalline polymers having polysiloxane skeletons were synthesized by a thiol-ene reaction, using two kinds of mesogenic groups: a cholesteryl group for induction into a cholesteric liquid crystal phase and a triazomesogenic group for imparting light-sensitivity. All the synthesized polymers were crystalline, except the one with a single cholesteryl group. Crystallinity, glass transition temperature, and melt transition temperature increased with increasing content of the azomesogenic group. The polymer (P-C10A0) with a single cholesteryl group has a cholesteric phase, the one (P-C0A10) with a single azomesogenic group has a smectic phase, and those with both types of mesogenic groups showed both smectic and cholesteric phases. The temperature ranges of the two liquid crystalline phases in the co-polymers were independent of the contents of the two types of mesogenic groups. The rate of photoisomerization of the light-sensitive azobenzene group in the polymer decreased with increasing azobenzene content due to steric hindrance between the azomesogenic groups.

다이머산계 폴리아미드의 합성 및 특성에 관한 연구 (Synthesis and Characterization of Dimer Acid-Based Polyamides)

  • 박현주;전호균;오상택
    • 접착 및 계면
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    • 제17권4호
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    • pp.136-140
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    • 2016
  • 본 연구에서는 aliphatic diamine 또는 aromatic diamine을 함유하는 다이머산계 폴리아미드 수지를 축합중합법으로 합성하였으며, FT-IR로 폴리아미드가 합성되었음을 확인하였다. Diamine의 구조에 따라 합성된 폴리아미드의 기계적, 열적 특성을 확인하였다. 방향족 diamine 함유 폴리아미드(DAP)의 경우 지방족 diamine 함유 폴리아미드(DAH) 보다 인장강도와 전단접착강도가 우수하였다. DSC thermogram에서 DAP는 DAH 보다 높은 $T_g$$T_m$을 나타내었다. DAP의 연화점은 $112-115^{\circ}C$이고, DAH는 $98-121^{\circ}C$이었다.

Synthesis, Structure, and Thermal Property of Poly(trimethylene terephthalate- co-trimethylene 2,6-naphthalate) Copolymers

  • Jeong, Young-Gyu;Jo, Won-Ho;Lee, Sang-Cheol
    • Fibers and Polymers
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    • 제5권3호
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    • pp.245-251
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    • 2004
  • Poly(trimethylene terephthalate-co-trimethylene 2,6-naphthalate)s (P(TT-co-TN)s) with various copolymer composition were synthesized, and their chain structure, thermal property and crystalline structure were investigated by using $^1$H-NMR spectroscopy, differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD), respectively. It was found from sequence analysis that all the P(TT-co-TN) copolymers synthesized have a statistical random distribution of TT and TN units. It was also observed from DSC thermograms that the glass transition temperature increases linearly with increasing the TN comonomer content, whereas the melting temperature of copolymer decreases with increasing the corresponding comonomer content in respective PTT- and PTN-based copolymer, showing pseudo-eutectic melting behavior. All the samples melt-crystallized isothermally except for P(TT-co-66 mol % TN) exhibit multiple melting endotherms and clear X-ray diffraction patterns. The multiple melting behavior originates from the dual lamellar population and/or the melting-recrystallization-remelting. The X-ray diffraction patterns are largely divided into two classes depending on the copolymer composition, i.e., PTT and PTN $\beta$-form diffraction patterns, without exhibiting cocrystallization.

사출성형을 위한 게이트.런너 지적설계시스템에 관한 연구 (Intelligent Design System for Gate and Runner in Injection Molding)

  • 이찬우;허용정
    • 한국정밀공학회지
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    • 제18권9호
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    • pp.192-203
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    • 2001
  • The design of gate and runner(delivery system) is one of the most important subject in injection molding. Delivery system is a channel to flow the polymer melt from the injection molding machine to the mold cavities. Also, delivery system affect quality and productivity of the part. The synthesis of delivery system of injection molding has been done empirically, since it requires profound knowledge about the moldability and causal effects on the properties of the part, which are not available to designers through the current CAD systems. GATEWAY is a knowledge module which contains knowledge to permit non-experts as well as mold design experts to generate the acceptable geometries of gate and runner far injection molded parts. A knowledge-based CAD system is constructed by adding the knowledge module, GATEWAY, to an existing geometric modeler. A knowledge-based CAD system is a new tool which enables the concurrent design and CIM with integrated and balanced design decisions at the initial design of injection molding.

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알칼리 리치움 몰리브덴산염과 알칼리 리치움 텅그스텐산염의 합성과 결정구조 (Synthesis and Crystal Structures of Alkali Lithium Molybdates and Alkali Lithium Tungstates)

  • 정수진
    • 한국세라믹학회지
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    • 제22권3호
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    • pp.72-76
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    • 1985
  • Single crystals of the compound MeI $(LiMoO_4)$ and $Me^I(LiWO_4)$ ($Me^I=K$, Rb, Cs) were synthesized by slow evaporation from aqueous solution and bycooling from melt. The compounds of potassium or rubidium are hygroscopic and they form easily hydrated crystals $Me^I LiMoO_4$.$H_2O$ or $Me^ILiMoO_4$.$H_2O$ or $Me^ILiWO_4$.$H_2O$ from aqueous solution. The structures of these hydrated crystals are each other isotypic and they are built up of distorted layers of $(LiMoO_5)$ or $(LiWO_5)$. There exist two types of tetrahedral framework structures in this group of anhydrous molybdates and tung-states ; tridymite-type and cristobalite-type. $KLiMoO_4$ and $KLiWO_4$ have two types of polymorphic structures where as only the cristobalite-type is found in the Rb-and Cs-compounds. The system $KLiSO_4-KLiMoO_4$ was studied. Two components are almost immiscible but there eixst a narrow area of solid solution on the side of sulfate in the system.

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Synthesis of Polypropylene-Polystyrene Copolymer via Ultrasonic Irradiation-Initiated Polymerization of Styrene in Polypropylene Solution

  • Kim, Hyungsu;Kim, Jihye;Kim, Miwha;Seyoung Oh;Lee, Jaewook
    • Macromolecular Research
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    • 제9권3호
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    • pp.150-156
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    • 2001
  • Polystyrenes(PS) were grafted onto polypropylene(PP) in the PP solution by ultrasonic irradiation-initiated polymerization of styrene. The resulting products consisted of mixtures of homopolymers and PP-PS copolymer because of the homopolymerization of styrene itself and copolymerization with PP. The dependency of the designated polymerization on sonication times was investigated to monitor the evolution lion of the copolymerization. Formation of the PP-PS copolymer was confirmed by FTIR analysis of the reaction products after a proper separation procedure of free PS and PP-PS copolymer. It was found that the tendency for the formation of PP-PS copolymer was closely related with the phase behavior of the PP/styrene mixture which was also influenced by sonication time. In order to verify the effectiveness of the PP-PS copolymer as a compatibilizer for PP/PS blend, melt mixing of PP/PS/PP-PS was performed in a batch mixer. During the mixing, the average torque was higher for the blend containing PP-PS copolymer influencing compatibilization. In accordance with the results from FRIR analysis and torque measurement, the PS domain size remarkably decreased in the PP/PS/PP-PS blend.

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Synthesis and Photoelectronic Properties of Thermally Stable Poly[oxy(2,7-fluoren-9-onenylene)oxy(diorganosilylene)]s

  • Jung, Eun-Ae;Park, Young-Tae
    • Bulletin of the Korean Chemical Society
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    • 제33권6호
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    • pp.2031-2036
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    • 2012
  • Melt copolymerization reactions of several bis(diethylamino)silane derivatives, bis(diethylamino)methylphenylsilane, bis(diethylamino)methyloctylsilane, 1,2-bis(diethylamino)tetramethyldisilane, and 1,3-bis(diethylamino) tetramethyldisiloxane, with 2,7-dihydroxyfluoren-9-one were carried out to yield poly[oxy(2,7-fluoren- 9-onenylene)oxy(diorganosilylene)]s bearing the fluoren-9-one fluorescent aromatic group in the polymer main chain: poly[oxy(2,7-fluoren-9-onenylene)oxy(methylphenylsilylene)], poly[oxy(2,7-fluoren-9-onenylene) oxy(methyloctylsilylene)], poly[oxy(2,7-fluoren-9-onenylene)oxy(tetramethyldisilylene)], and poly[oxy- (2,7-fluoren-9-onenylene)oxy(tetramethyldisiloxanylene)]. These polymeric materials are soluble in common organic solvents such as $CHCl_3$ and THF. FTIR spectra of all the materials reveal characteristic Si-O-C stretching frequencies at 1012-1018 $cm^{-1}$. In the THF solution, the prepared materials show strong maximum absorption peaks at 258-270 nm, strong maximum excitation peaks at 260-280 nm, and strong maximum fluorescence emission bands at 310-420 nm. TGA thermograms suggest that most of the polymers are essentially stable to $200^{\circ}C$ without any weight loss and up to $300^{\circ}C$ with only a weight loss of less than 5% in nitrogen.