• Title/Summary/Keyword: melt process

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A Study on Optimal Solution of Short Shot Using Modular Fuzzy Logic Based Neural Network (MENN) (모듈형 퍼지-신경망을 이용한 미성형 사출제품의 최적 해결에 관한 연구)

  • 강성남;허용정;조현찬
    • Journal of the Korean Institute of Intelligent Systems
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    • v.11 no.6
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    • pp.465-469
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    • 2001
  • In injection molding short shot is one of the frequent and fatal defects. Experts of Injection molding usually adjust process conditions such as injection time, mold temperature, and melt temperature because it is most economic way in time and cost. However, it is difficult task to find appropriate process conditions for troubleshooting of short shot as injection molding process is a highly nonlinear system and process conditions are coupled. In this paper, a modular fuzzy neural network (MFNN) has been applied to injection molding process to shorten troubleshooting time of short shot. Based on melt temperature and fill time, a reasonable initial mo이 temperature is recommenced by the NFNN, and then the mold temperature is inputted to injection molding process. Depending on injection molding result, specifically the insufficient quantity of an injection molded part. and appropriate mold temperature is recommend repeatedly through the NFNN.

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Effects of natural convection on the melt/solid interface shape in the HEM process (열교환법 공정에서 고/액 계면의 형태에 미치는 자연대류의 영향)

  • 왕종회;김도현
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.1
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    • pp.41-46
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    • 1997
  • The change of flow field and the effects of convective heat transfer on the shape and location of melt/crystal interface has been studied during the crystal growth by the heat exchanger method. Although the thermal structure is stable in the crucible, the flow due to the natural convection driven by radial temperature gradient is significant, because the thermal stability is broken by the hemispherical melt/crystal interface shape. The maximum interface deflection with convection is smaller than without and the convective heat transfer should be considered to simulate the heat transfer process of heat exchanger method rigorously.

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Oxidative Stabilization Behaviors of Petroleum-based Isotropic Pitch Fiber Spun by Melt-blown Method

  • Kim, Chan;Lee, Su-Hyun;Kim, Young-Min;Yang, Kap-Seung
    • Carbon letters
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    • v.2 no.3_4
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    • pp.170-175
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    • 2001
  • A petroleum-based isotropic pitch fiber spun by melt-blown method was oxidized in air flow at various conditions. The oxidized pitch fiber obtained was tested for its infusibility and its elemental composition during the process of stabilization. The structural changes were traced by using solvent solubility, FT-IR spectroscopy, and elemental analysis. The samples showed a gradual increase in weight with increasing the oxidization temperature. The weight gain of sample oxidized at $320^{\circ}C$ for 10 min was about 4.5%. The concentration of the pyridine and toluene soluble fraction decreased with an increase in stabilization temperatures. The oxygen uptaken in the stabilization process converted aliphatic side chains into the carbonyl groups. As stabilization proceeded, the more ether and carboxylic acid groups were formed through the oxidations of aldehyde and primary alcohol, and then the carboxylic acid was dehydrated to be aromatic anhydride.

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Formation of $YBa_2Cu_3O_x$ and the microstructure of melt infiltration processed YBCO superconductors

  • Kim, C.J.;Lee, D.M.;Park, H.S.;Jee, Y.A.;Hong, G.W.
    • Progress in Superconductivity
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    • v.1 no.2
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    • pp.89-94
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    • 2000
  • A YBCO superconductor was prepared in a short time by a melt infiltration process that utilizes meting of $Ba_3Cu5O_8$ powder and the infiltration into a porous $Y_2BaCuO_5$ compact. The processing parameters such as a reaction temperature and time, and atmosphere (air and $O_2$) were controlled to establish the fabrication condition. The formation of a $YBa_2Cu_3O_x$, phase and the developed microstructure are reported.

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Formation and Thermal Decomposition of a Quasicrystalline Phase in Al-Fe-Mo Alloys (Al-Fe-Mo 합금에서 준결정상의 생성 및 열분해에 관한 연구)

  • Kim, Suk Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.6
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    • pp.362-368
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    • 2005
  • Formation and thermal stability of a quasicrystalline phases in Al-Fe-Mo alloys were investigated by means of melt-spinning process and subsequent heat treatment test. Thermal decomposition and phase transformation process of the as-spun alloys were studied using X-ray diffraction and electron microscopy. The melt-spun Al-Fe-Mo alloys contained an icosahedral quasicrystalline phase with a quasilattice constant of 0.457 nm. Icosahedral phase formed at a composition of $Al_{82.5}Fe_{14}Mo_{3.5}$ as a metastable phase during rapid solidification was transformed into the stable crystalline phases, cubic 1/0 approximant and monoclinic ${\lambda}$-phase, upon heating. A metastable icosahedral and cubic(a = 0.93 nm) phases in as-spun $Al_{65}Fe_{20}Mo_{15}$ alloy were decomposed into two cubic(a = 0.62, 0.31 nm) phases by heat treatment.

Enhanced Superconducting Properties in Melt-processed (Y0.33Sm0.33Nd0.33) Ba2Cu3Oy Oxides in Air

  • Kim, So-Jung;Park, Jong-Kuk
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.6
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    • pp.284-288
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    • 2005
  • We have systematically studied the superconducting properties and flux pinning enhancement of $(Y_{0.33}Sm_{0.33}Nd_{0.33})\;Ba_2Cu_3O_y$ [(YSN)-123] composite oxides by melt growth process in air. A sample prepared by this method showed well-textured microstructure, and $(Y_{0.33}Sm_{0.33}Nd_{0.33})\;BaCuO_5$ [(YSN)211] nonsuperconducting particles were uniformly dispersed in large (YSN) 123 superconducting matrix. The sample showed a sharp superconducting transition at 91 K. The magnetization measurements of the (YSN)-123 sample exhibited the enhanced flux pinning, compared with $YBa_2Cu_3O_y$ (Y-123) sample without Sm and Nd. Critical current densities of (YSN)-123 sample was $2.5{\times}10^4 A/cm^2$ at 2 T and 77 K.

Thermoelectric Properties of N-type 90% $Bi_2Te_3$+10% $Bi_2Se_3$ Thermoelectric Materials Produced by Melt spinning method and Sintering (Melt spinning법에 의한 n형 90% $Bi_2Te_3$+10% $Bi_2Se_3$ 열전소결체의 열전특성)

  • 김익수
    • Journal of Powder Materials
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    • v.5 no.1
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    • pp.50-56
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    • 1998
  • A new process using rapid solidification (melt spinning method) followed by pressing and sintering was investigated to produce the n-type thermoelectric ribbons of 90% $Bi_2Te_3$+10% $Bi_2Se_3$ doped with $CdCl_2$. Quenched ribbons are very brittle and consisted of homogeneous $Bi_2Te_3-Bi_2Se_3$ pseudo-binary solid solutions. Property variations of the materials was investigated as a function of variables, such as dopant $CdCl_2$ quantity and sintering temperature. When the process parameters were optimized, the maximum figure of merit was $2.146{\times}10^{-3}K^{-1}$.

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Modelling of transport phenomena and meniscus shape in Czochralski growth of silicon material

  • Bae, Sun-Hyuk;Wang, Jong-Hoe;Kim, Do-Hyun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.5
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    • pp.454-458
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    • 1999
  • Hydrodynamic Thermal Capilary Model developed previously has been modified to study the transport phenomena in the Czochralski process. Our analysis is focused on the heat transfer in the system, convection in the melt phase, and the meniscus and interface shape. Four major forces drive melt flow in the crucible, which include thermal buoyancy force in the melt, thermocapillary force along the curved meniscus, crucible rotation and crystal rotation. Individual flow mechanism due to each driving force has been examined to determine its interaction with the meniscus and interface shape. A nominal 4-inch-diameter silicon crystal growth process is chosen as a subject for analysis. Heater temperature profile for constant diameter crystal is also present as a function of crystal height or fraction solidified.

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Temperature thread multiscale finite element simulation of selective laser melting for the evaluation of process

  • Lee, Kang-Hyun;Yun, Gun Jin
    • Advances in aircraft and spacecraft science
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    • v.8 no.1
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    • pp.31-51
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    • 2021
  • Selective laser melting (SLM), one of the most widely used powder bed fusion (PBF) additive manufacturing (AM) technology, enables the fabrication of customized metallic parts with complex geometry by layer-by-layer fashion. However, SLM inherently poses several problems such as the discontinuities in the molten track and the steep temperature gradient resulting in a high degree of residual stress. To avoid such defects, thisstudy proposes a temperature thread multiscale model of SLM for the evaluation of the process at different scales. In microscale melt pool analysis, the laser beam parameters were evaluated based on the predicted melt pool morphology to check for lack-of-fusion or keyhole defects. The analysis results at microscale were then used to build an equivalent body heat flux model to obtain the residual stress distribution and the part distortions at the macroscale (part level). To identify the source of uneven heat dissipation, a liquid lifetime contour at macroscale was investigated. The predicted distortion was also experimentally validated showing a good agreement with the experimental measurement.

SEPARATION OF STRONTIUM AND CESIUM FROM TERNARY AND QUATERNARY LITHIUM CHLORIDE-POTASSIUM CHLORIDE SALTS VIA MELT CRYSTALLIZATION

  • WILLIAMS, AMMON N.;PACK, MICHAEL;PHONGIKAROON, SUPATHORN
    • Nuclear Engineering and Technology
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    • v.47 no.7
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    • pp.867-874
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    • 2015
  • Separation of cesium chloride (CsCl) and strontium chloride ($SrCl_2$) from the lithium chloride-potassium chloride (LiCl-KCl) salt was studied using a melt crystallization process similar to the reverse vertical Bridgeman growth technique. A ternary $SrCl_2-LiCl-KCl$ salt was explored at similar growth rates (1.8-5 mm/h) and compared with CsCl ternary results to identify similarities. Quaternary experiments were also conducted and compared with the ternary cases to identify trends and possible limitations to the separations process. In the ternary case, as much as 68% of the total salt could be recycled per batch process. In the quaternary experiments, separation of Cs and Sr was nearly identical at the slower rates; however, as the growth rate increased, $SrCl_2$ separated more easily than CsCl. The quaternary results show less separation and rate dependence than in both ternary cases. As an estimated result, only 51% of the total salt could be recycled per batch. Furthermore, two models have been explored to further understand the growth process and separation. A comparison of the experimental and modeling results reveals that the nonmixed model fits reasonably well with the ternary and quaternary data sets. A dimensional analysis was performed and a correlation was identified to semipredict the segregation coefficient.