• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.533-537
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• 2003

Compared to sintered polycrystalline diamond (PCD), the deposited thin film diamond has a great advantage on the fabrication of cutting tools with complex geometries such as drills. Because of high performance in high speed machining non-ferrous difficult-to-cut materials in the field of automobiles industry, aeronautics and astronautics industry, diamond-coated drills find large potentialities in commercial applications. However, the poor adhesion of the diamond film on the substrate and high surface roughness of the drill flute adversely affect the tool lift and machining quality and they become the main technical barriers for the successful development and commercialization of diamond-coated drills. In this paper, diamond thin films were deposited on the commercial WC-Co based drills by the electron aided hot filament chemical vapor deposition (EACVD). A new multiple coating technology based on changing gas pressure in different process stages was developed. The large triangular faceted diamond grains may have great contribution to the adhesive strength between the film and the substrate, and the overlapping ball like blocks consisted of nanometer sized diamond crystals may contribute much to the very low roughness of diamond film. Adhesive strength and quality of diamond film were evaluated by scanning electron microscope (SEM), atomic force microscope (AFM), Raman spectrum and drilling experiments. The ring-block tribological experiments were also conducted and the results revealed that the friction coefficient increased with the surface roughness of the diamond film. From a practical viewpoint, the cutting performances of diamond-coated drills were studied by drilling the SiC particles reinforced aluminum-matrix composite. The good adhesive strength and low surface roughness of flute were proved to be beneficial to the good chip evacuation and the decrease of thrust and consequently led to a prolonged tool lift and an improved machining quality. The wear mechanism of diamond-coated drills is the abrasive mechanical attrition.

• 드라이브 ㆍ 컨트롤
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• 제15권2호
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• pp.9-21
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• 2018

The aim of this study was to develop and test a model of an auto-sensing hydraulic breaker that can automatically change its 4-step impact mode according to the rock strength using SimulationX. The auto-sensing hydraulic breaker with a 4-step variable impact mode has the advantage of obtaining optimal impact energy and impact frequency under various rock conditions compared to an auto-sensing hydraulic breaker with a 2-step variable impact mode, which has already been developed overseas. Several steps were necessary to conduct this study. First, the operation principle of the auto-sensing hydraulic breaker with the 2-step variable impact mode was analyzed. Based on the findings, an analysis model of the auto-sensing hydraulic breaker with the 4-step variable impact mode was developed (and compared with the 2-step variable impact mode) Finally, an analysis of the results established that the stepwise variable of the impact mode was implemented according to the rock strength and the difference of each impact mode was confirmed. This study is expected to contribute to the development of auto-sensing hydraulic breakers that are superior to those developed by advanced companies in foreign countries.

• 한국강구조학회 논문집
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• 제16권6호통권73호
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• pp.781-792
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• 2004

스티프너가 없는 얇은 강판을 사용한 골조강판벽 시스템에 대한 실험연구를 실시하였다. 1경간 3층의 골조강판벽에 주기횡하중을 재하하였으며, 주요한 실험 변수는 강판의 두께, 기둥의 강도이다. 실험결과를 이용하여 강판벽의 강도, 변형능력, 에너지 소산능력을 연구하였으며, 이를 토대로 골조강판벽의 파괴메카니즘을 분석하였다. 실험결과, 얇은 강판을 사용하는 골조강판벽은, 높은 강도, 낮은 연성능력, 캔틸레버거동특성을 나타내는 일반적인 가새골조나 스티프너 보강된 강판벽과는 여러 면에서 다른 거동특성을 나타낸다. 골조강판벽에서는 강판의 조기국부좌굴과 인장응력장 작용이 발생하면서, 전 층에 고르게 항복변형이 분포된다. 이로 인하여 변형형태는 휨변형과 전단변형의 복합형태를 나타내며, 우수한 강도 및 에너지 소산능력과 연성모멘트 골조에 버금가는 변형능력을 나타내었다. 그러나 일반적인 가새골조와는 달리 보, 기둥 등의 골조부재는 강판의 인장응력장을 지지할 수 있도록 설계되어야 하며, 따라서 기둥의 강도가 작고 콤팩트 단면을 사용하지 않은 경우에는 약층현상이 발생하며 강도가 급격히 저하되었다. 얇은 강판을 사용하는 골조강판벽은 일반적인 가새골조나 스티프너 보강 강판벽과는 차별되는 우수한 변형능력을 갖고 있으므로 연성내진구조시스템으로 활용할 수 있다.

• 콘크리트학회논문집
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• 제14권6호
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• pp.823-829
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• 2002

철근콘크리트 기둥-철골 보 합성골조는 철근콘크리트와 철골부재의 재료적인 장점을 살린 합리적인 구조물이나, 이질 재료간의 접합으로 인해 보-기둥 접합부의 설계와 해석에서는 많은 구조적인 문제점들이 생기게 된다. 이 연구에서는 철골 보의 하중이 콘크리트 기둥으로 원활히 전달되면서 현장 시공성이 우수한 새로운 형태의 합성골조 접합부의 형식을 제안하고자 한다. 이 연구에서 고안된 접합부는 H 형강을 반분한 T 형강을 시스템 내부 및 외부의 모든 응력 전달 요소를 연결하는 주요 요소로 하고, 보 플랜지의 인장력 전달을 위해 한 방향은 고강도 강봉을, 이와 직교하는 방향은 강재 연결판을 사용하였다. 스티프너보강된 ㄱ형강을 사용하여 보 플랜지의 인장력을 기둥면에 전달하도록 하였으며, T 형강에 용접된 전단 접합판을 보의 웨브와 고력볼트로 접합하여 전단력을 지지하도록 설계하였다. 이 연구에서는 보의 플랜지로부터 스티프너 보강된 ㄱ형강을 통해 강봉이나 연결판으로 전달되는 휨모멘트 전달성능을 확인하고자 구조성능 시험을 수행하였다. 시험체는 실제 보-기둥 접합부를 모델로 하여, 실물크기로 4개가 제작되었으며, 구조실험은 철골 보의 양 단부를 단순지지한 상태에서 기둥 중앙에 집중하중을 가해 보-기둥 접합부에 휨모멘트와 전단력을 작용시키는 방식으로 진행되었다. 실험결과, 이 연구에서 제안된 접합부는 현장 적용이 가능한 가공성과 운반성 및 시공성을 가지며, 철골 보-접합용 ㄱ형강 -연결용 강봉 및 연결판에 의한 응력전달이 매우 순조로운 것으로 나타났다.

• 대한기계학회논문집
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• 제16권1호
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• pp.122-131
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• 1992

본 연구에서는 동력전달용 치차설계 전문가 시스템을 구축하기 위한 일단의 연구로서 먼저 동력전달용 치차의 치차파손의 원인과 대책의 진단을 위한 전문가 시스 템을 개발하였으며, 본 논문에서는 치차의 강도를 기준으로 삼아 원통치차를 설계할 수 있는 강도 기준 치차설계 전문가 시스템을 개발한다. 즉, 전문가 시스템은 치차 설계에 필요한 지식을 체계적으로 지식 베이스에 구축하며, 이를 이용하여 새로운 설 계안을 도출해 낼수 있는 추론엔진을 구성하고, 설계광정중에 변화하는 설계의 중간결 과 등을 저장하기 위한 임시작업영역을 기본요소로 구축한다. 또한 과거의 설계예를 데이터 베이스로 구축하여 설계시에 참조 할 수 있도록 하며, 새로운 치차의 설계뿐아 니라 설계되어 있는 치차의 강도평가도 할 수 있도록 한다. 전문가 시스템에 사용자 인터페이스, 설명기능, 지식획득기능 등을 추가함으로써 치차분야에 초심자라 할지라 도 개발된 전문가 시스템과의 문답식 대화를 통하여 손쉽게 치차를 설계할 수 있도록 한다.전문가 시스템을 기술하는 프로그램 언어는 PROLOG를 사용하여 퍼스널컴퓨 상 에서 구동될 수 있도록 하며, 강도평가시 많은 수치계산이 필요한 부분은 FORTRAN언어 를 사용하여 기술한 후 PROLOG와 연결(interface)함으로써 전체 전문가 시스템을 구축 한다.

• Journal of Biosystems Engineering
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• 제27권5호
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• pp.381-390
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• 2002

Direct seeding of rice-seed pellets is expected to be an alternative for solving problems in current direct seeding cultivation of rice. but mass production of rice-seed pellets is prerequisite for practical application. Design. construction and performance evaluation of an experimental rice seed pelleting machine were carried out for mass production of rice-seed pellets. The pelleting machine intended to make a ball type rice-seed pellet, which have 3∼5 rice seeds and diameter of which is 12 mm. Pellet materials ; rice seeds, soil, and binder were mixed and kneaded by the mixer. The designed rice seed pelleting machine fed pellet materials by screw conveyor to forming rolls and made rice-seed pellets. Capacity, ratio of perfect rice-seed pellets, seed and pellet material loss were investigated as mixing ratio of soil to rice seed and feeding rate of pellet materials. The pelleting machine showed up to 37,000 pellets/h of pelleting rate, 61∼71% of weight ratio of perfect rice-seed pellets to pellet materials supplied, 17∼48% of seed loss ratio. Average weight and average diameter of the pellets were 1.66 g and 12.0 mm. respectively. More than 3 rice seeds were included in most pellets at 6 : 1 of mixing ratio of soil to rice seed. And compression strength of the pellets was in the range of 88-130 N. To improve performance of the pelleting machine, improvements of the forming rolls, feeding mechanism, and discharging mechanism for reducing loss of pellet materials and seeds damage are needed.

• 한국마이크로전자및패키징학회:학술대회논문집
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• 한국마이크로전자및패키징학회 2004년도 ISMP Pb-free solders and the PCB technologies related to Pb-free solders
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• pp.233-241
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• 2004

A new alloy definition will be presented concerning increasing demands for the board level reliability of miniaturized interconnections. The damage mechanism for LFBGA components on different board finishes is not quite understood. Further demands from mobile phones are the drop test, characterizing interface performance of different package constructions in relation to decreased pad constructions and therefore interfaces. The paper discusses the characterization of interfaces based on SnPb, SnPbXYZ, SnAgCu and SnAgCuInNd ball materials and SnAgCuInNd as solder paste, the stability after accelerated tests and the description of modified interfaces strictly related to the assembly conditions, dissolution behavior of finishes on board side and the influence of intermetallic formation. The type of intermetallic as well as the quantity of intermetallics are observed, primaliry the hardness, E modules describing the ability of strain/stress compensation. First results of board level reliability are presented after TCT-40/+150. Improvement steps from the ball formulation will be discussed in conjunction to the implementation of lead free materials In order to optimize ball materials for area array devices accelareted aging conditions like TCTs were used to analyze the board level reliability of different ball materials for BGA, LFBGA, CSP, Flip Chip. The paper outlines lead-free ball analysis in comparison to conventional solder balls for BGA and chip size packages. The important points of interest are the description of processability related to existing ball attach procedures, requirements of interconnection properties and the knowledge gained the board level reliability. Both are the primary acceptance criteria for implementation. Knowledge about melting characteristic, surface tension depend on temperature and organic vehicles, wetting behavior, electrical conductivity, thermal conductivity, specific heat, mechanical strength, creep and relaxation properties, interactions to preferred finishes (minor impurities), intermetallic growth, content of IMC, brittleness depend on solved elements/IMC, fatigue resistance, damage mechanism, affinity against oxygen, reduction potential, decontamination efforts, endo-/exothermic reactions, diffusion properties related to finishes or bare materials, isothermal fatigue, thermo-cyclic fatigue, corrosion properties, lifetime prediction based on board level results, compatibility with rework/repair solders, rework temperatures of modified solders (Impurities, change in the melting point or range), compatibility to components and laminates.

• 한국터널지하공간학회 논문집
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• 제9권3호
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• pp.299-307
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• 2007

본 논문에서는 터널 숏크리트 라이닝의 장기 화학적 열화에 의한 물리적 손상을 수치적으로 모델링하기 위한 새로운 개념의 해석기법이 제안되었다. 이러한 물리적 손상은 내부균열 발생, 재료 강성과 강도의 저하에 의해 주로 유발되며, 이들은 장기 화학적 열화반응에 의한 체적팽창 및 시멘트질의 침식에 의해 발생된다. 결과적으로, 이러한 숏크리트 라이닝의 손상 메카니즘은 터널내에서 발생할 수 있는 다양한 종류의 열화반응들에서 유사하게 나타난다. 따라서, 본 연구에서는 일련의 화학적 열화 반응에 기인한 물리적 손상 메카니즘을 일반화 하였으며, 열역학에 기반한 수치모델을 수학적으로 유도 하였다. 유도된 수치모델은 3차원 유한요소 프로그램으로 코드화되었으며, 외력과 장기 화학적 열화를 겪고 있는 터널 구조물의 시간의존성 거동 시뮬레이션에 적용된다. 개발된 코드는 몇 개의 예제 수행을 통해 터널설계상에서의 적용성을 검토하였으며, 동일한 열화조건하에서도 주변 지반응력상태에 따라 물리적 손상 속도와 정도가 크게 달라짐을 보였다.

• 한국해양공학회지
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• 제21권6호
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• pp.7-15
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• 2007

A mechanical model was developed to predict the behavior of point-loaded RC slender beams (a/d > 2.5) without stirrups. It is commonly accepted by most researchers that a diagonal tension crack plays a predominant role in the failure mode of these beams, but the failure mechanism of these members is still debatable. In this paper, it was assumed that diagonal tension failure was triggered by the concrete cover splitting due to the dowel action at the initial location of diagonal tension cracks, which propagate from flexural cracks. When concrete cover splitting occurred, the shape of a diagonal tension crack was simultaneously developed, which can be determined from the principal tensile stress trajectory. This fictitious crack rotates onto the crack tip with load increase. During the rotation, all forces acting on the crack (i.e, dowel force of longitudinal bars, vertical component of concrete tensile force, shear force by aggregate interlock, shear force in compression zone) were calculated by considering the kinematical conditions such as crack width or sliding. These forces except for the shear force in the compression zone were uncoupled with respect to crack width and sliding by the proposed constitutive relations for friction along the crack. Uncoupling the shear forces along the crack was aimed at distinguishing each force from the total shear force and clarifying the failure mechanism of RC slender beams without stirrups. In addition, a proposed method deriving the dowel force of longitudinal bars made it possible to predict the secondary shear failure. The proposed model can be used to predict not only the entire behavior of point-loaded RC slender shear beams, but also the ultimate shear strength. The experiments used to validate the proposed model are reported in a companion paper.

• 소성∙가공
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• 제29권3호
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• pp.135-143
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• 2020

Low-cost alloying elements were added to a modified Al-6.5Si alloy and its microstructure, tensile and impact toughness properties were investigated. The alloying elements added were Mg, Zn, and Cu, and two kinds of alloy A (Mg:0.5, Zn:1, Cu:1.5 wt.%) and alloy B (Mg:2, Zn:1.5, Cu:2 wt.%) were prepared. In the as-cast Al-6.5Si alloys, Si phases were distributed at the dendrite interfaces, and Al₂Cu, Mg₂Si, Al₆ (Fe,Mn) and Al₅ (Fe,Mn)Si precipitates were also observed. The size and fraction of casting defects were measured to be higher for alloy A than for alloy B. The secondary dendrite arm spacing of alloy B was finer than that of alloy A. It was confirmed by the JMatPro S/W that the cooling rate of alloy B could be more rapid than alloy A. The alloy B had higher hardness and strength compared to the values of alloy A. However, the alloy A showed better impact toughness than alloy B. Based on the above results, the deformation mechanism of Al-6.5Si alloy and the improving method for mechanical properties were also discussed.