• Title/Summary/Keyword: mechanical toughness

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Simultaneous Synthesis and Consolidation of Nanostructured MoSi2-NbSi2 Composite by High-Frequency Induction Heated Sintering and Its Mechanical Properties

  • Kang, Hyun-Su;Shon, In-Jin
    • Korean Journal of Materials Research
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    • v.24 no.4
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    • pp.180-185
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    • 2014
  • The current concern about these materials ($MoSi_2$ and $NbSi_2$) focuses on their low fracture toughness below the ductile-brittle transition temperature. To improve the mechanical properties of these materials, the fabrication of nanostructured and composite materials has been found to be effective. Nanomaterials frequently possess high strength, high hardness, excellent ductility and toughness, and more attention is being paid to their potential application. In this study, nanopowders of Mo, Nb, and Si were fabricated by high-energy ball milling. A dense nanostructured $MoSi_2-NbSi_2$ composite was simultaneously synthesized and sintered within two minutes by high-frequency induction heating method using mechanically activated powders of Mo, Nb, and Si. The high-density $MoSi_2-NbSi_2$ composite was produced under simultaneous application of 80MPa pressure and an induced current. The sintering behavior, mechanical properties, and microstructure of the composite were investigated. The average hardness and fracture toughness values obtained were $1180kg/mm^2$ and $3MPa{\cdot}m^{1/2}$, respectively. These fracture toughness and hardness values of the nanostructured $MoSi_2-NbSi_2$ composite are higher than those of monolithic $MoSi_2$ or $NbSi_2$.

Evaluation of Fracture Toughness Degradation of CrMoV Rotor Steels Based on Ultrasonic Nonlinearity Measurements

  • Hyunjo Jeong;Nahm, Seung-Hoon;Jhang, Kyung-Young;Nam, Young-Hyun
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.147-154
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    • 2002
  • The objective of this paper is to develop a nondestructive method for estimating the fracture toughness (K$\_$IC/) of CrMoV steels used as the rotor material of steam turbines in power plants. To achieve this objective, a number of CrMoV steel samples were heat-treated, and the fracture appearance transition temperature (FATT) was determined as a function of aging time. Nonlinear ultrasonics was employed as the theoretical basis to explain the harmonic generation in a damaged material, and the nonlinearity parameter of the second harmonic wave was the experimental measure used to be correlated to the fracture toughness of the rotor steel. The nondestructive procedure for estimating the 7c consists of two steps. First, the correlations between the nonlinearity parameter and the FATT are sought. The FATT values are then used to estimate K$\_$IC/, using the K$\_$IC/ versus excess temperature (i.e., T-FATT) correlation that is available in the literature for CrMoV rotor steel.

Development of Cleavage Fracture Toughness Locus Considering Constraint Effects

  • Chang, Yoon-Suk;Kim, Young-Jin;Ludwig Stumpfrock
    • Journal of Mechanical Science and Technology
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    • v.18 no.12
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    • pp.2158-2173
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    • 2004
  • In this paper, the higher order terms in the crack tip stress fields are investigated macroscopically for more realistic assessment of structural material behaviors. For reactor pressure vessel material of A533B ferritic steel, effects of crack size and temperature have been evaluated using 3-point SENB specimens through a series of finite element analyses, tensile tests and fracture toughness tests. The T-stress, Q-parameter and q-parameter as well as the K and J-integral are calculated and mutual relationships are investigated also. Based on the evaluation, it has proven that the effect of crack size from standard length (a/W=0.53) to shallow length (a/W=0.11) is remarkable whilst the effect of temperature from -20$^{\circ}C$ to -60$^{\circ}C$ is negligible. Finally, the cleavage fracture toughness loci as a function of the promising Q-parameter or q-parameter are developed using specific test results as well as finite element analysis results, which can be applicable for structural integrity evaluation considering constraint effects.

Effects of water on rock fracture properties: Studies of mode I fracture toughness, crack propagation velocity, and consumed energy in calcite-cemented sandstone

  • Maruvanchery, Varun;Kim, Eunhye
    • Geomechanics and Engineering
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    • v.17 no.1
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    • pp.57-67
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    • 2019
  • Water-induced strength reduction is one of the most critical causes for rock deformation and failure. Understanding the effects of water on the strength, toughness and deformability of rocks are of a great importance in rock fracture mechanics and design of structures in rock. However, only a few studies have been conducted to understand the effects of water on fracture properties such as fracture toughness, crack propagation velocity, consumed energy, and microstructural damage. Thus, in this study, we focused on the understanding of how microscale damages induced by water saturation affect mesoscale mechanical and fracture properties compared with oven dried specimens along three notch orientations-divider, arrester, and short transverse. The mechanical properties of calcite-cemented sandstone were examined using standard uniaxial compressive strength (UCS) and Brazilian tensile strength (BTS) tests. In addition, fracture properties such as fracture toughness, consumed energy and crack propagation velocity were examined with cracked chevron notched Brazilian disk (CCNBD) tests. Digital Image Correlation (DIC), a non-contact optical measurement technique, was used for both strain and crack propagation velocity measurements along the bedding plane orientations. Finally, environmental scanning electron microscope (ESEM) was employed to investigate the microstructural damages produced in calcite-cemented sandstone specimens before and after CCNBD tests. As results, both mechanical and fracture properties reduced significantly when specimens were saturated. The effects of water on fracture properties (fracture toughness and consumed energy) were predominant in divider specimens when compared with arrester and short transverse specimens. Whereas crack propagation velocity was faster in short transverse and slower in arrester, and intermediate in divider specimens. Based on ESEM data, water in the calcite-cemented sandstone induced microstructural damages (microcracks and voids) and increased the strength disparity between cement/matrix and rock forming mineral grains, which in turn reduced the crack propagation resistance of the rock, leading to lower both consumed energy and fracture toughness ($K_{IC}$).

Analyses of Stress Intensity Factors and Evaluation of Fracture Toughness in Adhesively Bonded DCB Joints (DCB 접착이음에 대한 응력세기계수의 해석 및 파괴인성의 평가)

  • Jeong, Nam-Yong;Lee, Myeong-Dae;Gang, Sam-Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1547-1556
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    • 2000
  • In this paper, an evaluation method of fracture toughness to apply interfacial fracture mechanics was investigated in adhesively bonded double-cantilever beam (DCB) joints. Four types of adhesively bonded DCB joints with an interface crack were prepared for analyses of the stress intensity factors using boundary element method(BEM) and the fracture toughness test. From the results of BEM analysis and fracture toughness experiments, it is found that the stress intensity factor, K1 is a parameter driving the fracture of adhesively bonded joints. Also, the evaluation method of fracture toughness by separated stress intensity factors of mixed mode cracks was proposed and the influences of mode components for its fracture toughness are investigated in adhesively bonded DCB joints.

Analysis of Cleavage Fracture Toughness of PCVN Specimens Based on a Scaling Model (PCVN 시편 파괴인성의 균열 깊이 영향에 대한 Scaling 모델 해석)

  • Park, Sang-Yun;Lee, Ho-Jin;Lee, Bong-Sang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.409-416
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    • 2009
  • Standard procedures for a fracture toughness testing require very severe restrictions for the specimen geometry to eliminate a size effect on the measured properties. Therefore, the used standard fracture toughness data results in the integrity assessment being irrationally conservative. However, a realistic fracture in general structures, such as in nuclear power plants, may develop under the low constraint condition of a large scale yielding with a shallow surface crack. In this paper, cleavage fracture toughness tests have been made on side-grooved PCVN (precracked charpy V-notch) type specimens (10 by 10 by 55 mm) with various crack depths. The constraint effects on the crack depth ratios were evaluated quantitatively by the developed scaling method using the 3-D finite element method. After the fracture toughness correction from scaling model, the statistical size effects were also corrected according to the standard ASTM E 1921 procedure. The results were evaluated through a comparison with the $T_0$ of the standard CT specimen. The corrected $T_0$ for all of the PCVN specimens showed a good agreement to within $5.4^{\circ}C$ regardless of the crack depth, while the averaged PCVN $T_0$ was $13.4^{\circ}C$ higher than the real CT test results.

Fabrication and High-temerature Mechanical Property of Liquid-Phase-Sintered SiC (액상소결 탄화규소 세라믹스의 제조 및 고온기계적 특성)

  • Lee, Moonhee;Kim, Sungwon;Lee, Jongho;Hwang, SeungKuk;Gwak, Jaehwan;Lee, Jinkyung;Lee, Sangpill
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_2
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    • pp.669-674
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    • 2020
  • Liquid-phase-sintered (LPS) SiC materials were briefly examined with their microstructure and mechanical property. Especially, effect of high-temperature exposure on the tendency of fracture toughness of LPS-SiC were introduced. The LPS-SiC was fabricated in hot-press by sintering powder mixture of sub-micron SiC and sintering additives of Al2O3-Y2O3. LPS-SiC represented dense morphology and SiC grain-growth with some amount of micro-pores and clustered additives as pore-filling. The strength of LPS-SiC might affected by distribution of micro-pores. LPS-SiC tended to decrease fracture toughness depending on increasing exposure temperature and time.

Studies on Fracture Toughness in Internal Bond and Tension of Particleboard (파티클보드의 박리(剝離) 및 인장(引張)에 있어서의 파괴인성치(破壞靭性値)에 관(關)한 연구(硏究))

  • Kim, Han-Seok;Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.18 no.3
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    • pp.6-16
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    • 1990
  • The objectives of this study were to investigate the relative effects of specific gravity and particle size on internal bond and tensile strengths and fracture toughness of particleboard and to compare mechanical strength with fracture toughness. The particleboard was manufactured with three different particle sizes at specific gravity levels of 0.6, 0.7, and 0.8 with a resin content of 10% based on oven dry weight. The results were summarized as follows: 1. Internal bond strength. fracture toughness in internal bond test. maximum tensile strength, and fracture toughness in tension test increased with the increase of specific gravity of particleboard. 2. As partcle size increased, internal bond strength, fracture toughness. maximum tensile strength. and fracture toughness in tension test increased. 3. The maximum tensile strength and fracture toughness appeared to be in a direct relationship, and then maximum tensile strength could be used for predicition of fracture toughness for tension test. 4. The fracture toughness in internal bond test was somewhat independent on induced crack length.

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Reinforcing Characteristics on Volume and Shape of Ductile Short-Fiber in Brittle Matrix Composites (취성기지 복합재료에서 연성 단섬유의 함유량 및 형상에 관한 보강특성)

  • Sin, Ik-Jae;Lee, Dong-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.250-258
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    • 2000
  • The reinforcing effects of ductile short-fiber reinforced brittle matrix composites are studied by, measuring flexural strength, fracture toughness and impact energy as functions of fiber volume fraction and length. The parameters of fracture mechanics, K and J are applied to assess fracture toughness and bridging stress. It is found that fracture toughness is greatly, influenced by the bridging stress ill which fiber pull-out is occur. For the reinforcing effects as functions of fiber volume fraction($V_f$ = 1, 2, 3 %) and length(L = 3, 6. 10cm), the flexural strength is maximum at $V_f$ = 1% and both fracture toughness.

Evaluation of Material Properties for Yonggwang Nuclear Piping Systems(II) - Safety Injection System- (영광원자력 배관소재의 재료물성치 평가 (II) -안전주입계통-)

  • 김영진;석창성;장윤석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1451-1459
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    • 1995
  • The objective of this paper is to evaluate the material properties of SA312 TP316 and SA312 TP304 stainless steels and their associated welds manufactured for safety injection system of Yonggwang 3,4 nuclear generating stations. A total of 62 tensile tests and 46 fracture toughness tests were conducted and the effects of various parameters such as pipe size, crack plane orientation, tests were conducted and the effects of various parameters such as pipe size, crack plane orientation, test temperature, welding on material properties were discussed. Test results show that the effect of test temperature on fracture toughness was significant while the effects of pipe size and crack plane orientation on fracture toughness were negligible. Fracture toughness of the weld metal was in general higher than that of the base metal.