• Title/Summary/Keyword: mechanical testing

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Measurement of mechanical properties of SU-8 thin film by tensile testing (단축 인장에 의한 SU-8박막의 기계적 물성 측정)

  • 백동천;박태상;이순복;이낙규
    • Journal of the Semiconductor & Display Technology
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    • v.3 no.2
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    • pp.23-26
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    • 2004
  • Thin film is one of the most general structures used in micro-electro-mechanical systems (MEMS). To measure the mechanical properties of SU-8 film, tensile testing was adopted which offers not only elastic modulus but also yield strength and plastic deformation by load-displacement curve. Tensile testing system was constructed with linear guided servo motor for actuation, load cell for force measurement and dual microscope for strain measurement.

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Design of High-Speed LSM Rotary Type Testing Machine in Consideration of Mechanical Strength (기계적 강도를 고려한 초고속 선형동기전동기 회전형 시험기 설계)

  • Seol, Hyun-Soo;Park, Eung-Seok;Lee, Ju;Park, Chan-Bae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.5
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    • pp.824-829
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    • 2015
  • The rotary type testing machine undergoes mechanical stress as an external force is applied. In case of the rotary type testing machine, even a tiny flaw results in a fatal demage because the size of the machine is huge. Therefore, when designing the rotary type testing machine, it is necessary to secure a safety factor with the mechanical stress analysis in order to prevent the machine from being destroyed due to scattering or transformation of rotating field. This thesis proposes a LSM rotary type tesitng machine which rotates at the speed of up to 600km/h. And the mechanical stress is considered in order that the safety factor remains above 1.5 at the maximum speed. In addition, because normal force as well as thrust occurs in the machine, the normal force exerted was considered through the strength analysis. Finally, a design plan which enables to weaken the normal force affecting the rotary type testing machine is introduced and its validity is proved by the results of FEM analysis.

Development of a Fatigue Testing System for Micro-Specimens (마이크로시험편용 피로시험기 개발)

  • Kim, Chung-Youb;Sharpe, W.N.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1201-1207
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    • 2010
  • In this study, a fatigue testing system capable of performing load-controlled tension-tension tests for micro-specimens was developed by using an electro-magnetic actuator. Using this system, fatigue testing as well as tensile testing can be performed over a wide range of loading frequencies. Further, a new laser interferometric strain/displacement gage was used during fatigue testing to obtain high-resolution measurements of the cyclic deformation of thin films. Since the testing machine and the displacement gage are stable and show quick responses, the displacement can be measured instantaneously and continuously during fatigue testing, and high-resolution results can be obtained.

Development of energy saving type life testing device for large machinery parts (에너지절감형 대형기계류부품용 수명시험장치의 개발)

  • Lee, Yong Bum;Shin, Suk Shin;Park, Jong Ho
    • Journal of Applied Reliability
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    • v.13 no.1
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    • pp.55-63
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    • 2013
  • For a reliability assessment of large machinery parts, reliable data should be obtained from testing many samples for a long time. However, in case of testing these samples, testing cost is excessive; in case of life test for long time, power consumption is high; and in case of accelerated test by over load, very high cost is required to build the life testing device. Especially it is very frequent that the expensive device's life has ended during a accelerated test by over load. In this study, the design mechanism of the life testing device which excels in energy saving during the reliability test of large machinery parts has been introduced.

Angle Beam Ultrasonic Testing Models and Their Application to Identification and Sizing of Surface Breaking Vertical Cracks

  • Song, Sung-Jin;Kim, Hak-Joon;Jung, Hee-Jun;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.627-636
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    • 2002
  • Identification and sizing of surface breaking vertical cracks using angle beam ultrasonic testing in practical situation quite often become very difficult tasks due to the presence of non-relevant signals caused by geometric reflectors. The present work introduces effective and systematic approaches to take care of such a difficulty by use oi angle beam ultrasonic testing models that can predict the expected signals from various targets very accurately. Specifically, the model-based TIFD (Technique for Identification of Flaw signals using Deconvolution) is Proposed for the identification of the crack tip signals from the non-relevant geometric reflection signals. In addition, the model-based Size-Amplitude Curve is introduced for the reliable sizing of surface breaking vertical cracks.

Testing of Mechanical Properties on Dissimilar Metal Friction Welds (異性材料 마찰용접부의 기계적 성질검사)

  • 나석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.41-47
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    • 1984
  • Increase of the requirements on quality of welded structures necessitates the improvement of known inspection methods and the introduction of progressive new techniques. Non-destructive methods are the most advanced, but there are considerable difficulties in using the methods of radiography with electromagnetic rays and ultrasonic testing in the inspection of dissimilar metal friction welds, because their physical and mechanical properties are changed very rapidly at the interface. The values of simple mechanical test for dissimilar metal friction welds have always been dubious, as the strength of the bond is often greater than that of the softer materials being jointed. Thus, in this paper some conventional mechanical testing methods are examined in an attempt to determine a technique for dissimilar metal friction welds, which will give a reliable quantitative indication of the weld quality. From the considered static and dynamic testing methods the impact bending test on unnotched and notched specimens are the most sensitive to find out the small joining defects in the interface.

Tensile Characterization of Ceramic Matrix Composites (CMCs) with Nondestructive Evaluation (NDE) Techniques

  • Kim, Jeongguk;Lee, Joon-Hyun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.190-194
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    • 2003
  • Two different types of nondestructive evaluation (NDE) techniques were employed to investigate the tensile behavior of ceramic matrix composites (CMCs). Two NDE methods, ultrasonic testing (UT) and infrared (IR) thermography, were used to assess defects and/or damage evolution before and during mechanical testing. Prior to tensile testing, a UTC-scan and a xenon flash method were performed to obtain initial defect information in light of UT C-scans and thermal diffusivity maps, respectively. An IR camera was used for in-situ monitoring of progressive damages. The IR camera measured temperature changes during tensile testing. This paper has presented the feasibility of using NDE techniques to interpret structural performance of CMCs.

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OVERVIEW OF FRETTING CORROSION IN ELECTRICAL CONNECTORS

  • PARK Y. W.;JUNG J. P.;LEE K. Y.
    • International Journal of Automotive Technology
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    • v.7 no.1
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    • pp.75-82
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    • 2006
  • Fretting corrosion widely known as a degradation mechanism refers to the combination of fretting wear and corrosion such as oxidation. This paper critically reviews the works published previously on fretting corrosion of electrical connectors. Various experimental approaches such as testing machines, material selection, testing environments, acceleration testing techniques and preventing methods are addressed. Future research prospects are suggested.

A Study of Frequency Mixing Approaches for Eddy Current Testing of Steam Generator Tubes

  • Jung, Hee-Jun;Song, Sung-Jin;Kim, Chang-Hwan;Kim, Dea-Kwang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.6
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    • pp.579-585
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    • 2009
  • The multifrequency eddy current testing(ECT) have been proposed various frequency mixing algorithms. In this study, we compare these approaches to frequency mixing of ECT signals from steam generator tubes; time-domain optimization, discrete cosine transform-domain optimization. Specifically, in this study, two different frequency mixing algorithms, a time-domain optimization method and a discrete cosine transform(DCT) optimization method, are investigated using the experimental signals captured from the ASME standard tube. The DCT domain optimization method is computationally fast but produces larger amount of residue.