• 제목/요약/키워드: mechanical stress and structural finite element method.

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M&S를 이용한 항공기용 통합형 전기식 구동장치의 동적 안전성 연구 (The Study of Dynamic Safety Using M&S for Integrated Electro-mechanical Actuator Installed on Aircraft)

  • 이석규;이병호;이증;강동석;최관호
    • 한국소음진동공학회논문집
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    • 제25권2호
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    • pp.108-115
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    • 2015
  • Electro-mechanical actuator installed on aircraft consists of a decelerator which magnifies the torque in order to rotate an axis connected with aircraft control surface, a control section which controls the motor assembly through receiving orders from cockpit and a motor assembly which rotates the decelerator. Electro-mechanical actuator controls aircraft altitude, position, landing, takeoff, etc. It is an important part of a aircraft. Aircraft maneuvering causes vibrations to electro-mechanical actuator. Vibrations may result in structural fatigue. For that reason, it is necessary to analyze the system structural safety. In order to analyze the system structural safety. It is needed reasonable finite element model and structural response stress closed to real value. In this paper, analytic model is derived by using the simplified finite element model, and damping ratio which is closely related to response stress is derived by using modal test. So, we developed analytic model in less than 10 % error rate, compared with modal test. Vibration response stress close to real value was estimated from analytic model modified with modal experimental damping ratio. Estimation method for damping ratio with empirical formula was suggested partly. Finally, It was proved that electro-mechanical actuator had reasonable structure margin of safety at environmental random $3{\sigma}$ stress during life cycle.

응력집중 저감을 위한 트랙터용 프론트 로더의 설계개선 및 충격 안전성 평가 (Design Improvement of Front-End Loader for Tractor to Reduce Stress Concentration and Evaluation of Impact Safety)

  • 이부윤
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.109-119
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    • 2018
  • The purpose of this study is to evaluate the structural safety of the front-end loader for the 90 kW class of agricultural tractors in impact test conditions. Deformation and stress on the loader under the impact test conditions are analyzed using the commercial finite element analysis software ANSYS. In previous research dealing with the initial design of the loader, the maximum stress occurred in the mount and exceeded the yield strength of the material. In this paper, an improved design of the mount of the loader was proposed to reduce the stress concentration in the initial design. The safety of the improved design was verified by performing rigid-body dynamics analysis, transient structural analysis, and static structural analysis under three impact test conditions: a drop and catch test, a corner pull test, a corner push test. It was found that the local stress concentration in the mount that appeared in the initial design was greatly reduced in the improved design, and that the maximum stresses occurred in the three impact test conditions are smaller than the yield strength. It is expected that the design improvement of the mount proposed in this study and the method of analysis may be effectively used to enhance structural safety in the development of new model front loaders in the future.

응답스펙트럼해석법을 이용한 배전반의 내진건전성 해석 (Seismic Integrity Analysis of an Electric Distributing Board Using the Response Spectra Analysis Method)

  • 최영휴;김수태;설상석;문성춘
    • 한국기계가공학회지
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    • 제19권4호
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    • pp.45-51
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    • 2020
  • In this study, a response spectrum analysis of an electric distributing board (EDB) was conducted to investigate seismic integrity in the design stage. For the seismic analysis, the required response spectra of a safe shutdown earthquake with 2% damping (RRS/SSE-2%) specified in GR-63-CORE Zone 4 was used as the ground spectral acceleration input. A finite element method modal analysis of the EDB was also performed to examine the occurrence of resonance within the frequency range of the earthquake response spectrum. Furthermore, static stress caused by deadweight was analyzed. The resultant total maximum stress of the EDB structure was calculated by adding the maximum stresses from both seismic and static loads using the square root of the sum of the squares (SRSS) method. Finally, the structural safety of the EDB was investigated by comparing the resultant total maximum stress with the allowable stress.

선박 유압공급 장치용 사판식 유압 피스톤 펌프의 구조적 안정성에 관한 연구 (A Study on the Structural Stability of the Swash Plate Piston Pump for Marine Hydraulic Power Supply)

  • 곽범섭;임종학;이인욱;이중섭;이호성;송철기
    • 한국기계가공학회지
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    • 제20권4호
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    • pp.24-30
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    • 2021
  • In this paper, a structural stability analysis of the swash plate hydraulic piston pump installed on hydraulic supply systems in marine vessels is presented. In order to verify the integrity of the pump design, a standard structural analysis technique based on the finite element method has been applied for various operating and boundary conditions. For the maximum operational torque (223 N·m) at 5°, 10°, and 15° of the swash plate angle, the maximum deformation, equivalent stress and safety factor are evaluated. The analytical results show that under current operating conditions, the structural reliability of the design has been confirmed.

절대절점좌표를 이용한 탄성 다물체동역학 해석에서의 동응력 이력 계산에 관한 연구 (Computation of Dynamic Stress in Flexible Multi-body Dynamics Using Absolute Nodal Coordinate Formulation)

  • 서종휘;정일호;박태원
    • 한국정밀공학회지
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    • 제21권5호
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    • pp.114-121
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    • 2004
  • Recently, the finite element absolute nodal coordinate formulation (ANCF) was developed for the large deformation analysis of flexible bodies in multi-body dynamics. This formulation is based on the finite element procedures and the general continuum mechanics theory to represent the elastic forces. In this paper, a computation method of dynamic stress in flexible multi-body dynamics using absolute nodal coordinate formulation is proposed. Numerical examples, based on an Euler-Bernoulli beam theory, are shown to verify the efficiency of the proposed method. This method can be applied for predicting the fatigue life of a mechanical system. Moreover, this study demonstrates that structural and multi-body dynamic models can be unified in one numerical system.

Efficient elastic stress analysis method for piping system with wall-thinning and reinforcement

  • Kim, Ji-Su;Jang, Je-Hoon;Kim, Yun-Jae
    • Nuclear Engineering and Technology
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    • 제54권2호
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    • pp.732-740
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    • 2022
  • A piping system stress analysis need to be re-performed for structural integrity assessment after reinforcement of a pipe with significant wall thinning. For efficient stress analysis, a one-dimensional beam element for the wall-thinned pipe with reinforcement needs to be developed. To develop the beam element, this work presents analytical equations for elastic stiffness of the wall-thinned pipe with reinforcement are analytically derived for axial tension, bending and torsion. Comparison with finite element (FE) analysis results using detailed three-dimensional solid models for wall-thinned pipe with reinforcement shows good agreement. Implementation of the proposed solutions into commercial FE programs is explained.

Application of the first-order perturbation method to optimal structural design

  • Lee, Byung Woo;Lim, O Kaung
    • Structural Engineering and Mechanics
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    • 제4권4호
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    • pp.425-436
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    • 1996
  • An application of the perturbation method to optimum structural design with random parameters is presented. It is formulated on the basis of the first-order stochastic finite element perturbation method. It also takes into full account the stress, displacement and eigenvalue constraints, together with the rates of change of the random variables. A method for calculating the sensitivity coefficients in regard to the governing equation and the first-order perturbed equation has been derived, by using a direct differentiation approach. A gradient-based nonlinear programming technique is used to solve the problem. The numerical results are specifically noted, where the stiffness parameter and external load are treated as random variables.

A local point interpolation method for stress analysis of two-dimensional solids

  • Liu, G.R.;Gu, Y.T.
    • Structural Engineering and Mechanics
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    • 제11권2호
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    • pp.221-236
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    • 2001
  • A local point interpolation method (LPIM) is presented for the stress analysis of two-dimensional solids. A local weak form is developed using the weighted residual method locally in two-dimensional solids. The polynomial interpolation, which is based only on a group of arbitrarily distributed nodes, is used to obtain shape functions. The LPIM equations are derived, based on the local weak form and point interpolation. Since the shape functions possess the Kronecker delta function property, the essential boundary condition can be implemented with ease as in the conventional finite element method (FEM). The presented LPIM method is a truly meshless method, as it does not need any element or mesh for both field interpolation and background integration. The implementation procedure is as simple as strong form formulation methods. The LPIM has been coded in FORTRAN. The validity and efficiency of the present LPIM formulation are demonstrated through example problems. It is found that the present LPIM is very easy to implement, and very robust for obtaining displacements and stresses of desired accuracy in solids.

The inelastic buckling of varying thickness circular cylinders under external hydrostatic pressure

  • Ross, C.T.F.;Gill-Carson, A.;Little, A.P.F.
    • Structural Engineering and Mechanics
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    • 제9권1호
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    • pp.51-68
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    • 2000
  • The paper presents theoretical and experimental investigations on three varying thickness circular cylinders, which were tested to destruction under external hydrostatic pressure. The five buckling theories that were presented were based on inelastic shell instability. Three of these inelastic buckling theories adopted the finite element method and the other two theories were based on a modified version of the much simpler von Mises theory. Comparison between experiment and theory showed that one of the inelastic buckling theories that was based on the von Mises buckling pressure gave very good results while the two finite element solutions, obtained by dividing the theoretical elastic instability pressures by experimentally determined plastic knockdown factors gave poor results. The third finite element solution which was based on material and geometrical non-linearity gave excellent results. Electrical resistance strain gauges were used to monitor the collapse mechanisms and these revealed that collapse occurred in the regions of the highest values of hoop stress, where considerable deformation took place.

열탄성 거동을 나타내는 다층 실린더의 최적설계 (Optimum Design of Thermoelastic Multi-Layer Cylindrical Tube)

  • 조희근;박영원
    • 한국군사과학기술학회지
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    • 제3권2호
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    • pp.179-188
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    • 2000
  • Multi-disciplinary optimization design concept can provide a solution to many engineering problems. In the field of structural analysis, much development of size or topology optimization has been achieved in the application of research. This paper demonstrates an optimum design of a multi-layer cylindrical tube which behaves thermoelastically. A multi-layer cylindrical tube that has several different material properties at each layer is optimized within allowable stress and temperature range when mechanical and thermal loads are applied simultaneously. When thermal loads are applied to a multi-layer tube, stress phenomena become complicated due to each layer's thermal expansion and the layer thicknesses. Factors like temperature; stress; and material thermal thicknesses of each tube layer are very difficult undertaking. To analyze these problems using an efficient and precise method, the optimization theories are adopted to perform thermoelastic finite element analysis.

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