• Title/Summary/Keyword: mechanical spring

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Dynamic Behaviors of an Elastically Restrained Beam Carrying a Moving Mass

  • Ryu, Bong-Jo;Lee, Jong-Won;Yim, Kyung-Bin;Yoon, Young-Sik
    • Journal of Mechanical Science and Technology
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    • v.20 no.9
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    • pp.1382-1389
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    • 2006
  • Dynamic responses of a simply supported beam with a translational spring carrying a moving mass are studied. Governing equations of motion including all the inertia effects of a moving mass are derived by employing the Galerkin's mode summation method, and solved by using the Runge-Kutta integral method. Numerical solutions for dynamic responses of a beam are obtained for various cases by changing parameters of the spring stiffness, the spring position, the mass ratio and the velocity ratio of a moving mass. Some experiments are conducted to verify the numerical results obtained. Experimental results for the dynamic responses of the test beam have a good agreement with numerical ones.

Enhancing the Mechanical Properties of Z-Spring by Implementing CF&GF Hybrid Prepreg Lamination Patterns (CF&GF Hybrid Prepreg 적층 패턴에 따른 Z-Spring의 기계적 물성 향상에 관한 연구)

  • Kim, Jeong-Keun;Choi, Sun-Ho;Kim, Young-Keun;Kim, Hong-Gun;Kwac, Lee-Gu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.53-59
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    • 2021
  • In vibration-free vehicles such as limousine buses, the vibration is minimized by installing an air spring instead of the leaf spring used in the existing freight cars to prevent the damage to the loaded cargo from shocks generated during movement. In the existing vehicles, steel structures support the air spring system. This study was aimed at replacing the steel structures used in the Z-spring by carbon fiber and glass fiber reinforced plastics. In addition, the mechanical properties (elastic modulus, tensile strength, and shear strength) of carbon fiber and glass fiber prepreg were derived using specimens molded with the corresponding prepreg. The final goal was to develop a material lighter than the conventional steel material but with enhanced mechanical properties. Although the CF prepreg exhibited excellent mechanical properties, the production cost was extremely high. To overcome this limitation, hybrid composites with GF prepreg were examined, which are expected to be promising future materials.

A Numerical Simulation for the Spring Hardness of a Free Piston Linear Engine (프리피스톤 리니어엔진의 스프링경도에 따른 수치해석연구)

  • Hung, Nguyenba;Oh, Yong-Il;Park, Kyu-El;Lim, Ock-Taeck
    • Journal of Hydrogen and New Energy
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    • v.23 no.4
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    • pp.404-411
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    • 2012
  • This research numerically analyses the effects of the damping device on the operation characteristics of a free piston linear engine. In this paper, the free piston linear engine uses spring as a damping device. The investigated parameter is spring hardness which is varied at 0.5, 1, 2.9, and 14.7 N/mm. The effects of spring hardness on the dynamic characteristic, thermodynamic characteristic and electric power of the engine are investigated. Beside, the equivalent ratio is also changed to provide more information for this study. The simulation results show that, by increasing spring hardness from 0.5 to 14.7 N/mm, all of parameters related to dynamic characteristic such as piston velocity, acceleration, displacement, and frequency increase accordingly. Beside, the peak pressure in the cylinder and electric power are also increased when increasing spring hardness. The tendency is also observed at varied equivalent ratios.

Study of Spring Modeling Techniques for Kinematic and Dynamic Analysis of a Spring Operating Mechanism for the Circuit Breaker (회로차단기용 스프링조작기의 기구동역학 해석을 위한 스프링모델링 기법 연구)

  • Sohn, Jeong-Hyun;Lee, Seung-Kyu;Kim, Seung-Oh;Yoo, Wan-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.777-783
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    • 2007
  • Since the performance of the circuit breaker mainly depends on the spring operating mechanism, the analysis of the spring operating mechanism is required. The spring, especially closing spring, stores the deformation energy due to the compression and then accelerates the big loads rapidly in the circuit breaker. To accurately carry out the kinematic and dynamic analysis of the circuit breaker, the precise modeling of the spring behavior is necessary. In this paper, the static stiffness of the spring is captured by using the tester. A simple mechanism similar to the spring operating mechanism was designed to generate the release motion of the spring. A high speed camera was used to capture the behavior of the spring. Three types of spring models such as a linear spring model, modal spring model, and nodal spring model are suggested and compared with the experimental results.

A Flexible Multi-body Dynamic Model for Analyzing the Hysteretic Characteristics and the Dynamic Stress of a Taper Leaf Spring

  • Moon Il-Dong;Yoon Ho-Sang;Oh Chae-Youn
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1638-1645
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    • 2006
  • This paper proposes a modeling technique which is able to not only reliably and easily represent the hysteretic characteristics but also analyze the dynamic stress of a taper leaf spring. The flexible multi-body dynamic model of the taper leaf spring is developed by interfacing the finite element model and computation model of the taper leaf spring. Rigid dummy parts are attached at the places where a finite element leaf model is in contact with an adjacent one in order to apply contact model. Friction is defined in the contact model to represent the hysteretic phenomenon of the taper leaf spring. The test of the taper leaf spring is conducted for the validation of the reliability of the flexible multi-body dynamic model of the taper leaf spring developed in this paper. The test is started at an unloaded state with the excitation amplitude of $1{\sim}2mm/sec$ and frequency of 132 mm. First, the simulation is conducted with the same condition as the test. Then, the simulations are conducted with various amplitudes in a loaded state. The hysteretic diagram from the test is compared with the ones from the simulation for the validation of the reliability of the model. The dynamic stress analysis of the taper leaf spring is also conducted with the developed flexible multi-body dynamic model under a dynamic loading condition.

EFFECT OF RESIDUAL STRESS BY SHOT PEENING ON FATIGUE STRENGTH OF LCV LEAF SPRING

  • BAE D. H.;SOHN I. S.;JUNG W. S.;KIM N. S.;JUNG W. W.;PARK S. C.
    • International Journal of Automotive Technology
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    • v.6 no.6
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    • pp.671-676
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    • 2005
  • Spring is one of major suspension part of the light commercial vehicle (LCV). In the manufacturing process it is shot-peened to improve its fatigue strength. In this paper, residual stresses by shot peening were calculated through finite element analysis, and the effects of these residual stresses on fatigue strength of leaf spring were evaluated. Fatigue tests were performed with two kinds of specimens; one is actual leaf spring assembly, and the other is simulated 3-point bending specimen. Fatigue tests were performed under the loading condition that was measured on the proving ground. From the results, the maximum load-fatigue life relation of leaf spring was defined, and test results of 3 point bending specimen are in good agreement with those of leaf spring assembly. The effects of residual stresses by shot peening on fatigue strength of leaf spring is not large in the high load range, however, in the low load range, its effects were not negligible.

Performance Test and Finite Element Analysis of Air Spring for Automobile (승용차용 에어스프링의 유한요소해석 및 성능시험)

  • Huh, Shin;Woo, Chang-Soo;Han, Houk-Seop;Kim, Wan-Doo;Kim, Seong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.725-731
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    • 2007
  • An air spring which is a part of the suspension system of automobiles is used to reduce and absorb the vibration and the noise. Main components of the air spring are a cord reinforced rubber bellows, a canister and a piston. The performance of the air spring are depended on configurations of rubber bellows, the angle and elastic modulus of cord. The finite element analysis are executed to predict and evaluate the load capacity and the stiffness. The design variables of air spring are determined to adjust the required specifications of the air spring. Several samples of the air spring are manufactured and experimented. It is shown that the results by finite element analysis are in close agreement with the test results.

Spring Position and Stiffness Effect on the Dynamic Stability of Elastically Restrained Cantilevered Beams under a Follower Force (종동력을 받는 탄성지지된 외팔보의 동적 안정성에 미치는 스프링위치와 상수의 영향)

  • 류봉조;권경우;명태식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1496-1502
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    • 1994
  • The influences of spring position and spring stiffness on the critical force of a cantilevered beam subjected to a follower force are investigated. The spring attatched to the beam is assumed to be a translational one and can be located at arbitrary positions of the beam as it has not been assumed so far. The effects of transeverse shear deformation and rotary intertia of the beam are also included in this analysis. The charateristic equation for the system is derived and a finite element model of the beam using local coordinates is formulated through extended Hamilton's principle. It is found that when the spring is located at position less than that of 0.5L, the flutter type instability only exists. It is shown that the spring position approaches to the free end of the beam from its midpoint, instability type is changed from flutter to divergence through the jump phenomina according to the increase of spring stiffness.

Influence of Spring Dynamics and Friction on Dynamic Responses in a Spring-Driven Cam (스프링구동 캠에서 마찰과 스프링운동이 동적응답에 미치는 영향)

  • Ahn, Kil-Young;Kim, Soo-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.247-254
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    • 2003
  • The paper presents the influence of spring dynamics and friction on dynamic responses in a spring-driven cam system. The characteristics of the friction on the camshaft are analyzed using the nonlinear pendulum experiment while the parameters of the friction model are estimated using the optimization technique. The analysis reveals that the friction of the camshaft depends on stick-slip, Stribeck effect and viscous damping. Spring elements are found to have much influence on the dynamic characteristics. Hence, they are modeled as four-degree-of-freedom lumped masses with equivalent springs. The appropriateness of the derived friction model and spring model is verified by its application to a vacuum circuit breaker mechanism of the cam-follower type.

Dynamic Parameters Identification of an Air Spring for Vibration Isolation of a Complex Testing System of COG Bonding Process (COG 본딩공정 고속복합 검사 시스템의 방진용 에어 스프링의 동적 파라미터 규명 연구)

  • Lee, Ju-Hong;Kim, Pil-Kee;Seok, Jong-Won;Oh, Byung-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.7
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    • pp.13-20
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    • 2010
  • Due to the recent quantum leaps forward in bio-, nano-, and information-technologies, the precisionization and miniaturization of mechanical and electrical components are in high demand. The allowable margin for vibration limits for such equipments is becoming stricter. In order to meet this demand, understandings on the characteristics of vibration isolation systems are highly required. Among the components comprising the vibration isolation system, air spring has become a focal point. In order to develop a complex defect tester for COG bonding of display panels, a vibration isolation system composed of air springs for mounting is considered in this study. The dynamic characteristics of the air spring are investigated, which is the most essential ingredient for reducing the vibration problem of the tester to the lowest level. Uncoupled dynamic parameters of the air spring are identified through MTS experiments, followed by suggestion of a model-based approach to obtain the remaining coupled dynamic parameters. Finally, the dynamic behaviors of the air spring are estimated and discussed.