• Title/Summary/Keyword: mechanical spring

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Development of the Coil Spring Design Program for Spring Operating Mechanism (스프링조작기 개발을 위한 코일 스프링 설계 프로그램 개발)

  • Kim, Min Soo;Jun, Chul Woong;Sohn, Jeong Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.281-285
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    • 2017
  • Since the performance of the spring operating mechanism for a circuit breaker mainly depends on the dynamic behavior and mass of the coil spring, its dynamic analysis is required to evaluate the performance of the spring operating mechanism. In this study, a coil spring design program is developed for the spring operating mechanism. An experimental approach is used to find the variables satisfying the design constraints' requirements. The coil spring is formed by using a lumped mass spring model. This program offers reference data for the design of coil springs and for the spring operating mechanism.

Natural Frequency Analysis of Spring-Manipulator System for Force Generation Utilizing Mechanical Resonance

  • Kobayashi, Jun;Ohkawa, Fujio
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1651-1656
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    • 2005
  • This paper describes a natural frequency analysis conducted to find out a suitable working area for a spring-manipulator system generating a large vibrating force with mechanical resonance. Large force generation is one of the functions that we hope for a robot. For example, a weeding robot is required to generate a large force, because some weeds have roots spreading deeply and tightly. The spring-manipulator system has a spring element as an end-effector, so it can be in a state of resonance with the elasticity of the spring element and the inertial characteristics of the manipulator. A force generation method utilizing the mechanical resonance has potential to produce a large force that cannot be realized by a static method. A method for calculating a natural frequency of a spring-manipulator system with the generalized inertia tensor is proposed. Then the suitable working area for the spring-manipulator system is identified based on a natural frequency analysis. If a spring-manipulator system operates in the suitable working area, it can sustain mechanical resonance and generate a large vibrating force. Moreover, it is shown that adding a mass at the tip of the manipulator expands the suitable working area.

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A Study on the Large Deflection of Flat Spring Subjected to Follower Load by a Rotating Pin (회전 핀의 종동 하중에 따른 박판 스프링의 대변형에 대한 연구)

  • Chung, Il-Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1352-1358
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    • 2004
  • The mechanical spring is one of widely used machine elements. Among various kinds, flat-type spring loaded by a rotating pin was studied. A flat spring was simplified to a cantilever beam, and numerical analysis was attempted. Since the loading pin rotates about a separate axis from the fixed spring or vice versa, the location, direction, and magnitude of the contact force including normal contact and friction loads vary accordingly. Meanwhile, the spring is deformed substantially as the relative motion progresses. Therefore, this problem needs to be formulated taking the follower loading characteristics and geometrical non-linearity into account. Derived nonlinear differential equation was solved to yield the spring deflection, contact force and the torque to rotate the pin, and the result was compared with a finite element solution. Also, the influences of principal design parameters were studied. The proposed methodology is expected to be useful for the design of pin-loaded flat spring and the prevention of mechanical failures in the form of yielding or fatigue failure of spring or severe wear of the components.

Analysis of multi leaf spring based on contact mechanics - a novel approach

  • Kumaravelan, R.;Ramesh, S.;Gandhi, V.C. Sathish;Agu, M. Joemax;Thanmanaselvi, M.
    • Structural Engineering and Mechanics
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    • v.47 no.3
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    • pp.443-454
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    • 2013
  • A leaf spring, especially the longitudinal type is liable and persistent element in automotive suspension system. In the present scenario the composite materials are widely used in the automobile industries has shown a great interest in the replacement of steel spring due to high strength by weight ratio. Previous investigations focused on stresses and displacement analysis of single leaf spring for different materials. The present work aims to design and analysis of leaf spring for two different cases by considering the Young's modulus to yield strength ratio. In the first case the analysis deals with the design and analysis of a single cantilever solid triangle beam which is an equivalent beam of a spring with three leaves having uniform strength. In the second case a 3-beams of rectangular cross section has been considered which is equivalent to a spring with three leaves. The analysis was carried out based on contact mechanics approach. The results were compared, that the fiberglass composite leaf spring is suitable for high loading capacity, reliability and efficiency.

Application of Spring Vent System for the Manufacturing of Solid Tire (솔리드 타이어 제조를 위한 스프링 벤트 시스템의 적용)

  • Son, Jong Nam;Jeong, Young Cheol;Cho, Young Tae;Jung, Yoon Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.8
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    • pp.659-663
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    • 2014
  • Manufacturing processes of industrial tire are composed of mixing, extrusion, curing, trimming and inspecting. Among them curing is the most important process in the production of industrial tire. In this study the newly developed spring vent system was designed in order to solve rubber intrusion problem inside spring vent system in the curing process. After the experiment it is concluded that rubber intrusion was caused by angled stem head part. New spring vent system was manufactured and new design of spring vent system is proper to use for industrial tire curing process.

Evaluation of Thermal Deformation Model for BGA Packages Using Moire Interferometry

  • Joo, Jinwon;Cho, Seungmin
    • Journal of Mechanical Science and Technology
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    • v.18 no.2
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    • pp.230-239
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    • 2004
  • A compact model approach of a network of spring elements for elastic loading is presented for the thermal deformation analysis of BGA package assembly. High-sensitivity moire interferometry is applied to evaluate and calibrated the model quantitatively. Two ball grid array (BGA) package assemblies are employed for moire experiments. For a package assembly with a small global bending, the spring model can predict the boundary conditions of the critical solder ball excellently well. For a package assembly with a large global bending, however, the relative displacements determined by spring model agree well with that by experiment after accounting for the rigid-body rotation. The shear strain results of the FEM with the input from the calibrated compact spring model agree reasonably well with the experimental data. The results imply that the combined approach of the compact spring model and the local FE analysis is an effective way to predict strains and stresses and to determine solder damage of the critical solder ball.

Performance Improvement of Weis-Fogh Type Ship's Propulsion Mechanism Using Spring Type Elastic Wing

  • Ro, Ki-Deok;Cheon, Jung-Hui;Kim, Won-Cheol
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.1
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    • pp.52-61
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    • 2009
  • This experiment was conducted in attempt of improving hydrodynamic efficiency of the propulsion mechanism by installing a spring to the wing so that the opening angle of the wing in one stroke can be changed automatically, compared to the existing method of fixed maximum opening angle in Weis-Fogh type ship propulsion mechanism. Average thrust coefficient was almost fixed with all velocity ratio with the prototype, but with the spring type, thrust coefficient increased sharply as velocity ratio increased. Average propulsive efficiency was larger with bigger opening angle in the prototype, but in the spring type, the one with smaller spring coefficient had larger value. In the range over 1.0 in velocity ratio where big thrust can be generated, spring type had more than twice of propulsive efficiency increase compared to the prototype.

On the consideration of the masses of helical springs in damped combined systems consisting of two continua

  • Gurgoze, M.;Zeren, S.;Bicak, M.M.A.
    • Structural Engineering and Mechanics
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    • v.28 no.2
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    • pp.167-188
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    • 2008
  • This study is concerned with the establishment of the characteristic equation of a combined system consisting of a cantilever beam with a tip mass and an in-span visco-elastic helical spring-mass, considering the mass of the helical spring. After obtaining the "exact" characteristic equation of the combined system, by making use of a boundary value problem formulation, the characteristic equation is established via a transfer matrix method, as well. Further, the characteristic equation of a reduced system is obtained as a special case. Then, the characteristic equations are numerically solved for various combinations of the physical parameters. Further, comparison of the results with the massless spring case and the case in which the spring mass is partially considered, reveals the fact that neglecting or considering the mass of the spring partially can cause considerable errors for some combinations of the physical parameters of the system.

Optimum Design of a Coil Spring for Improving the Performance of a Spring -Operated Mechanism (스프링 조작기의 성능 개선을 위한 코일스프링의 최적 설계)

  • Lee, Dae Woo;Sohn, Jeong Hyun;Yoo, Wan Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.3
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    • pp.275-280
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    • 2016
  • In this study, a release test bed is designed to evaluate the dynamic behaviors of a coil spring. From the release tests, the dynamic behaviors of a coil spring are analyzed. A lumped parameter spring model was established for numerical simulation of a spring. The design variables of a coil spring are optimized by using the design of experiments approach. Two-level factorial designs are used for the design optimization, and the primary effects of the design variables are analyzed. Based on the results of the interaction analysis and design sensitivity analysis, the level of the design variables is rearranged. Finally, the mixed-level factorial design is used for the optimum design process. According to the optimum design of the opening spring, the dynamic performance of the spring-operated mechanism increases by 2.90.