• Title/Summary/Keyword: mechanical force

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Development of Process of A Force Sensorless Interference fit Assembly Robot System using Sliding Perturbation Observer (슬라이딩 섭동관측기를 이용한 힘 센서리스 억지끼워맞춤 조립로봇시스템 공정개발)

  • Byun, Gyu Ho;Moon, Young Geun;Yoon, Sung Min;Lee, Min-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.3
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    • pp.243-251
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    • 2014
  • In inference fit assembly process of the industrial robot, it basically needs the force data. One of the typical methods to get the force data is attaching torque sensors on the robot arm joint or end effector. This is effective way to reduce time delay and to improve preciseness of force control, but this method has several problems. To solve that problem, this paper suggests method which measures assembly force without torque sensor by using the sliding perturbation observer(SPO) and assembly process based on SPO to assemble successfully in inference assembly

Optimization of Ground Contact Model of Ankleless Lower Exoskeleton Robot for Gait Simulation (보행 모의 실험을 위한 발목 없는 하지 외골격 로봇의 지면 접촉 모델 최적화)

  • Gimyeong Choi;Sanghyung Kim;Changhyun Cho
    • The Journal of Korea Robotics Society
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    • v.18 no.4
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    • pp.481-486
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    • 2023
  • The purpose of this study is to optimize parameters of a contact model to obtain similar ground contact force of human walking. Dynamic walking simulation considering ground contact is performed to determine load specifications when developing walking assist robots. Large contact forces that are not observed in actual experimental data occur during the simulation at the initial contact (e.g., heel contact). The large contact force generates unrealistic large joint torques. A lower exoskeleton robot with no ankles is developed with the Matlab simscape and the nonlinear hyper volumetric contact model is applied. Parameters of the nonlinear hyper volumetric model were optimized using actual walking contact force data. As a result of optimization, it was possible to obtain a contact force pattern similar to actual walking by removing the large contact force generated during initial contact.

Fast Force Algorithm of End Milling Processes and Its Application to the NC Verification System (엔드밀링의 효과적인 절삭력 모델과 NC 검증시스템으로의 응용)

  • 김찬봉;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1555-1562
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    • 1995
  • This study represents the non-dimensional cutting force model. With the non-dimensional cutting force model it is possible to estimate efficiently the maximum cutting force during one revolution of cutter. Using the non-dimensional cutting force model, the feed rate and spindle speed are adjusted so as to satisfy the maximum cutting force and maximum machining error. To verify the accuracy and efficiency of the non-dimensional cutting force model, a series of experiments were conducted, and experimental results proved and verified the non-dimensional cutting force model. The NC toolpath verification system developed in this paper uses the non-dimensional cutting force model, so that it is effective for calculating the cutting force and adjusting the cutting conditions.

Contact Force Estimation of Robot Manipulators in 3-D Space (3차원 공간상에서 로봇 매니퓰레이터의 접촉힘 추정)

  • Lee, Jung-Wook;Heo, Kun-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.192-197
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    • 2001
  • Recent requirements for the fast and accurate motion in industrial robot manipulators need more advanced control techniques. To satisfy the requirements, importance of the force control is being continuously increased and the expensive force sensor is often installed to obtain the contact force information in practice. This information is indispensable for the force control of maintaining the desired contact force. However, the sensor cost is too high to be used in industrial applications. In this paper, it is proposed to estimate the contact force occurred between the end-effector of robots and environment in 3-D. The contact force monitoring system is developed based on the static and dynamic models of 3 DOF robot manipulators, where the contact force is described with respect to the link torque. The Extended Kalman Filter is designed and its performance is verified in simulations.

Vibration analysis of a multi-span beam subjected to a moving point force using spectral element method

  • Jeong, Boseop;Kim, Taehyun;Lee, Usik
    • Structural Engineering and Mechanics
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    • v.65 no.3
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    • pp.263-274
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    • 2018
  • In this study, we propose a frequency domain spectral element method (SEM) for the vibration analysis of a multi-span beam subjected to a moving point force. This study is an extension of the authors' previous study for a single-span beam subjected to a moving point force, where the two-element model-based SEM was applied. In this study, each span of a multi-span beam is represented by the Timoshenko beam model and the moving point force is transformed into the frequency domain as a series of each stationary point force distributed on the multi-span beam. The span at which a stationary point force is located is represented by two-element model, but all other spans are represented by one-element models. The vibration responses to a moving point force are obtained by superposing all individual vibration responses generated by each stationary point force. The high accuracy and computational efficiency of the proposed SEM are verified by comparing the solutions by SEM with exact analytical solutions by the integral transform method (ITM) as well as the solutions by the finite element method (FEM).

Lateral Force Calibration in Liquid Environment using Multiple Pivot Loading (Multiple Pivot loading 방법을 이용한 액체 환경에서의 수평방향 힘 교정)

  • Kim, Lyu-Woon;Chung, Koo-Hyun
    • Tribology and Lubricants
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    • v.29 no.2
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    • pp.91-97
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    • 2013
  • Quantifying the nanoscale force between the atomic force microscopy (AFM) probe of a force-sensing cantilever and the sample is one of the challenges faced by AFM researchers. The normal force calibration is straightforward; however, the lateral force is complicated due to the twisting motion of the cantilever. Force measurement in a liquid environment is often needed for biological applications; however, calibrating the force of the AFM probes for those applications is more difficult owing to the limitations of conventional calibration methods. In this work, an accurate nondestructive lateral force calibration method using multiple pivot loading was proposed for liquid environment. The torque sensitivity at the location of the integrated probe was extrapolated based on accurately measured torque sensitivities across the cantilever width along a few cantilever lengths. The uncertainty of the torque sensitivity at the location of the integrated tip was about 13%, which is significantly smaller than those for other calibration methods in a liquid environment.

Molecular Dynamics Study on External Field Induced Crystallization of Amorphous Argon Structure

  • Park, Seung-Ho;Cho, Sung-San;Lee, Joon-Sik;Choi, Young-Ki;Kwon, Oh-Myoung
    • Journal of Mechanical Science and Technology
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    • v.18 no.11
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    • pp.2042-2048
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    • 2004
  • A molecular dynamics study has been conducted on an external-force-field-induced isothermal crystallization process of amorphous structures as a new low-temperature athermal crystallization process. An external cyclic-force field with a dc bias is imposed on molecules selected randomly in an amorphous-phase of argon. Multiple peaks smoothed out in the radial distribution functions for amorphous states appear very clearly during the crystallization process that cannot be achieved otherwise. When the amorphous material is locally exposed to an external force field, crystallization starts and propagates from the interfacial region and crystallization growth rates can be estimated.

Experimental and numerical FEM of woven GFRP composites during drilling

  • Abd-Elwahed, Mohamed S.;Khashaba, Usama A.;Ahmed, Khaled I.;Eltaher, Mohamed A.;Najjar, Ismael;Melaibari, Ammar;Abdraboh, Azza M.
    • Structural Engineering and Mechanics
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    • v.80 no.5
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    • pp.503-522
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    • 2021
  • This paper investigates experimentally and numerically the influence of drilling process on the mechanical and thermomechanical behaviors of woven glass fiber reinforced polymer (GFRP) composite plate. Through the experimental analysis, a CNC machine with cemented carbide drill (point angles 𝜙=118° and 6 mm diameter) was used to drill a woven GFRP laminated squared plate with a length of 36.6 mm and different thicknesses. A produced temperature during drilling "heat affected zone (HAZ)" was measured by two different procedures using thermal IR camera and thermocouples. A thrust force and cutting torque were measured by a Kistler 9272 dynamometer. The delamination factors were evaluated by the image processing technique. Finite element model (FEM) has been developed by using LS-Dyna to simulate the drilling processing and validate the thrust force and torque with those obtained by experimental technique. It is found that, the present finite element model has the capability to predict the force and torque efficiently at various drilling conditions. Numerical parametric analysis is presented to illustrate the influences of the speeding up, coefficient of friction, element type, and mass scaling effects on the calculated thrust force, torque and calculation's cost. It is found that, the cutting time can be adjusted by drilling parameters (feed, speed, and specimen thickness) to control the induced temperature and thus, the force, torque and delamination factor in drilling GFRP composites. The delamination of woven GFRP is accompanied with edge chipping, spalling, and uncut fibers.

Biomechanical Characterization with Inverse FE Model Parameter Estimation: Macro and Micro Applications (유한요소 모델 변수의 역 추정법을 이용한 생체의 물성 규명)

  • Ahn, Bum-Mo;Kim, Yeong-Jin;Shin, Jennifer H.;Kim, Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1202-1208
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    • 2009
  • An inverse finite element (FE) model parameter estimation algorithm can be used to characterize mechanical properties of biological tissues. Using this algorithm, we can consider the influence of material nonlinearity, contact mechanics, complex boundary conditions, and geometrical constraints in the modeling. In this study, biomechanical experiments on macro and micro samples are conducted and characterized with the developed algorithm. Macro scale experiments were performed to measure the force response of porcine livers against mechanical loadings using one-dimensional indentation device. The force response of the human liver cancer cells was also measured by the atomic force microscope (AFM). The mechanical behavior of porcine livers (macro) and human liver cancer cells (micro) were characterized with the algorithm via hyperelastic and linear viscoelastic models. The developed models are suitable for computing accurate reaction force on tools and deformation of biomechanical tissues.

Investigation of Generative Contactile Force of Frog Muscle under Electrical Stimulation

  • Park, Suk-Ho;Jee, Chang-Yeol;Kwon, Ji-Woon;Park, Sung-Jin;Kim, Byung-Kyu;Park, Jong-Oh
    • Journal of Mechanical Science and Technology
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    • v.20 no.11
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    • pp.1914-1919
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    • 2006
  • Recently, the microrobots powered by biological muscle actuators were proposed. Among the biological muscle actuators, frog muscle is well known as a good muscle actuator and has a large displacement, actuation forces and piezoelectric properties. Therefore, for the application of the biomimetic microrobot, this paper reports the electromechanical properties of frog muscle. First of all, the experimental setup has been established for measuring generative force of the frog muscle. Through the various electrical stimulating inputs to the frog muscle, we measured the contractile force of the frog muscle. From the measuring results, we found that the actuating contractile force responses of the frog muscle are determined by the amplitude, frequency, duty ratio, and wave form of the stimulation signal. This study will be beneficial for the development of the microrobot actuated by frog muscle.