• Title/Summary/Keyword: mechanical behavior and fracture characteristics

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A Study on Fracture Behavior and Impact Stability of Sintered Rare-earth Permanent Magnets

  • Li, Wei;Li, Anhua;Wang, Huijie;Dong, Shengzhi;Guo, Yongquan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.790-791
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    • 2006
  • The fracture behavior and mechanical characteristics of sintered rare-earth magnets were investigated. It shows that the fracture behavior and bending strength of the magnets obviously exhibit anisotropy. Sm-Co magnets tend to cleavage fracture in the close-packed (0001) plane or in the ($10\bar{1}1$) plane. The fracture mechanism of $Nd_2Fe_{14}B$ magnet mainly appears to be intergranular fracture. The anisotropy of fracture behavior and mechanical strength of sintered rare-earth magnets is caused mainly by the strong crystal-structure anisotropy and the grain alignment texture. The effects of Nd content, and Pr, Dy substitution on the impact stability of $Nd_2Fe_{14}B$ magnets were also reported.

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Mechanical Behavior and Fracture Resistance of $SCS6/Si_3N_4$ CFCCs ($SCS6/Si_3N_4$ 연속섬유강화 세라믹 복합재료의 기계적 거동 및 파괴저항평가)

  • Yoon, Yu-Sung;Kwon, Oh-Heon;Jenkins, Michael G.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.658-662
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    • 2001
  • Continuous fiber ceramic composites(CPCCs) having the advantages of ceramics resistance to heat, eroson can be applied in chemical reactors and engine. CFCCs has relatively high stiffness in spite of low weight. In particular, it exhibits greatly increased toughness, which serves to decrease its inherent damage characteristics of the brittle nature of monolithic ceramics. In this wort, tensile and flexural test for SCS6 fiber/ $Si_3N_4$ matrix composites were studied. An objective of this study is to obtain the basic quantities of mechanical properties for tension and flexural test and link these to the fracture resistance behavior. Then, we showed that wok of fracture concept was useful as a method for describing fracture restance behavior of CFCCs.

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Evaluation of Fracture Toughness and AE Characteristics in Functionally Gradient Material by means of MSP Test (MSP 시험법에 의한 경사기능재료의 파괴인성 및 AE 특성 평가)

  • 송준희;임재규;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.631-638
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    • 1995
  • In this study, mechanical characteristics test of Functionally Gradient Materia (FGM) was performed by means of Modified Small Punch (MSP) Test with FGM; NiCrAlY-8YSZ and PSZ-Ni. To determine fracture mechanic factor, it was carried out MSP test that has possibility with small specimen (10*10*0.5 mm$^{t}$ ) and AE test to analyze micro fracture mechanism. As a result, fracture behavior became varied from brittle fracture to ductile as the content of Ni(or NiCrAlY) composition was increased and fracture energy was increased too. AE characteristics demonstrated that AE technique can detect the onset of fracture processes and AE energy was suddenly increased in the vicinity of maximum load. Since Young's modulus, fracture stress and fracture toughness was determined by MSP test, it can be known that the composition of NiCrAly 75%/8YSZ25% has the best mechanical property and furthermore this result is supported with fracture surface observation.

The Evaluation of Interlaminar Fracture Toughness and AE Characteristics in a Plain Woven CFRP Composite with DCB Specimen (DCB 시험편의 평직 CFRP 복합재 층간파괴인성 및 AE 특성 평가)

  • Yun Yu-Seong;Kwon Oh-Heon
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.49-54
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    • 2005
  • Recently, many kinds of advanced composite materials have been used in various industry fields. Among them, fabric CFRP composites are being used as primary structural components in many applications because of their superior properties. However, the complexity of the fabric structure makes understanding of their failure behavior very difficult. The mechanical strength and crack propagation of plain woven carbon fiber fabric laminate composites are examined by acoustic emission(AE) method. AE signals are acquired during the tensile test and fracture tests. Thus, the relationship between AE signal and mechanical behavior curves and crack extension length are shown. Also the interlaminar fracture toughness in terms of AE characteristics are discussed in viewpoint of crack propagation behavior.

Fiber Orientation Effects on the Fracture Process and Acoustic Emission Characteristics of Composite Laminates

  • Woo, Sung-Choong;Kim, Jung-Heun;Choi, Nak-Sam
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.6
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    • pp.451-458
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    • 2005
  • The effects of fiber orientation on acoustic emission(AE) characteristics have been studied for various composite laminates. Reflection and transmission optical microscopy were used to investigate the damage zone of specimens. AE signals were classified through short time Fourier transform(STFT) as different types: AE signals with a high intensity and high frequency band were due to fiber fracture, while weak AE signals with a low frequency band were due to matrix cracking and/or interfacial cracking. Characteristic feature in the rate of hit-events having high amplitudes showed a procedure of fiber breakages, which expressed the characteristic fracture processes of notched fiber-reinforced plastics with different fiber orientations. As a consequence, the behavior of fracture in the continuous composite laminates could be monitored through nondestructive evaluation(NDE) using the AE technique.

Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials Under Cyclic Loading Conditions

  • Kim, Jin Weon;Choi, Myung Rak;Kim, Yun Jae
    • Nuclear Engineering and Technology
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    • v.48 no.6
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    • pp.1376-1386
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    • 2016
  • This study investigated the loading rate effect on the fracture resistance under cyclic loading conditions to understand clearly the fracture behavior of piping materials under seismic conditions. J-R fracture toughness tests were conducted under monotonic and cyclic loading conditions at various displacement rates at room temperature and the operating temperature of nuclear power plants (i.e., $316^{\circ}C$). SA508 Gr.1a low-alloy steel and SA312 TP316 stainless steel piping materials were used for the tests. The fracture resistance under a reversible cyclic load was considerably lower than that under monotonic load regardless of test temperature, material, and loading rate. Under both cyclic and monotonic loading conditions, the fracture behavior of SA312 TP316 stainless steel was independent of the loading rate at both room temperature and $316^{\circ}C$. For SA508 Gr.1a lowalloy steel, the loading rate effect on the fracture behavior was appreciable at $316^{\circ}C$ under cyclic and monotonic loading conditions. However, the loading rate effect diminished when the cyclic load ratio of the load (R) was -1. Thus, it was recognized that the fracture behavior of piping materials, including seismic loading characteristics, can be evaluated when tested under a cyclic load of R = -1 at a quasistatic loading rate.

A Study on the Surface Treatment of Prepreg with $Ar^+$ Ion to Increase Mode I Fracture Characteristics of Fiber-Reinforced Composites (섬유강화 적층복합재의 열림모드 파괴특성 향상을 위해 $Ar^+$ 이온도움반응법을 적용한 프리프레그의 표면처리 연구)

  • Lee, Gyeong-Yeop;Ji, Chang-Heon;Yang, Jun-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2771-2776
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    • 2000
  • In this work, the effect of surface treatment of prepreg on the mode I fracture behavior was studied. Unidirectional (0-deg) double cantilever beam (DCB) specimens were used for fracture tests. Two groups of DCB specimens were made: the first group was made of prepregs surface-treated by Ar(sup)+ ion beam under oxygen environment and the second group was made of regular prepregs. For both groups, fracture resistance curve (R-curve) was determined and compared to each other, Results showed that resistance behavior of the first group is better than that of the second group. That is, mode I fracture toughness, G(sub)Ic of the first group is 24% larger than that of the second group. SEM examination shows that the improvement of G(sub)Ic is due to the increase of interfacial strength between plies.

Evaluation of Fracture Behavior of SA-516 Steel Welds Using Acoustic Emission Analysis

  • Na, Eui-Gyun;Ono, Kanji;Lee, Dong-Whan
    • Journal of Mechanical Science and Technology
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    • v.20 no.2
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    • pp.197-204
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    • 2006
  • The purpose of this study is to evaluate the AE characteristics for the basemetal, PWHT (post-weld heat treatment) and weldment specimens of SA-516 steel during fracture testing. Four-point bending and AE tests were conducted simultaneously. AE signals were emitted in the process of plastic deformation. AE signal strength and amplitude of the weldment was the strongest, followed by PWHT specimen and basemetal. More AE signals were emitted from the weldment samples because of the oxides, and discontinuous mechanical properties. AE signal strength and amplitude for the basemetal or PWHT specimen decreased remarkably compared to the weldment because of lower strength. Pre-cracked specimens emitted even lower event counts than the corresponding blunt notched specimens. Dimple fracture from void coalescence mechanism is associated with low-level AE signal strength for the basemetal or PWHT. Tearing mode and dimple formation were shown on the fracture surfaces of the weldment, but only a small fraction produced detectable AE.

A study on the fatigue characteristics of SLS 3D printed PA2200 according to uniaxial cyclic tensile loading (SLS 3D 프린터를 이용하여 제작된 PA2200의 단축 반복 인장하중에 따른 피로 특성에 관한 연구)

  • Park, Jun-Soo;Jeong, Eui-Chul;Choi, Han-Sol;Kim, Mi-Ae;Yun, Eon-Gyeong;Kim, Yong-Dae;Won, Si-Tae;Lee, Sung-Hee
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.49-55
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    • 2020
  • In this study, the fatigue behavior and fatigue life characteristics of PA2200 specimens fabricated by SLS 3D printer were studied. Fatigue tests were performed according to the standard specification (ASTM E468) and fatigue life curves were obtained. In order to perform the fatigue test, mechanical properties were measured according to the test speed of the simple tensile test, and the self-heating temperature of the specimen according to the test speed was measured using an infrared temperature measuring camera in consideration of heat generation due to plastic deformation. There was no significant difference within the set test speed range and the average self-heating temperature was measured at 38.5 ℃. The mechanical strength at the measured temperature showed a relatively small difference from the mechanical strength at room temperature. Fatigue test conditions were established through the preceding experiments, and the loading conditions below the tensile strength at room temperature 23 ℃ were set as the cyclic load. The maximum number of replicates was less than 100,000 cycles, and the fracture behavior of the specimens with the repeated loads showed the characteristics of Racheting. It was confirmed that SLS 3D printing PA2200 material could be applied to the Basquin's S-N diagram for the fatigue life curve of metal materials. SEM images of the fracture surface was obtained to analyze the relationship between the characteristics of the fracture surface and the number of repetitions until failure. Brittle fracture, crazing fracture, grain melting, and porous fracture surface were observed. It was shown that the larger the area of crazing damage, the longer the number of repetitions until fracture.

A Study of Thermal Shock Characteristics on the Joints of Automotive Application Component using Sn-3Ag-0.5Cu Solder (Sn-3Ag-0.5Cu계 솔더를 이용한 자동차 전장 부품 접합부의 열충격 특성에 관한 연구)

  • Jeon, Yu-Jae;Son, Sun-Ik;Kim, Do-Seok;Shin, Young-Eui
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.8
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    • pp.611-616
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    • 2010
  • This study investigated the characteristics of fracture behavior and mode on solder joints before and after thermal shock test for automotive application component using Sn-3.0Ag-0.5Cu solder, which has a outstanding property as lead-free solder. The shear strength was decreased with thermal cycle number, after 432 cycles of thermal shock test. In addition, fracture mode was verified to ductile, brittle fracture and base materials fracture such as different kind fractured mode using SEM and EDS. Before the thermal shock, the fractured mode was found to typical ductile fracture in solder layer. After thermal shock test, especially, Ag was found on fractured portion as roughest surface. Moreover, it occurred delamination between a PCB and a Cu land. Before thermal shock test, most of fractured mode in solder layer has dimples by ductile fracture. However, after thermal shock test, the fractured mode became a combination of ductile and brittle fracture, and it also could find that the fracture behavior varied including delamination between substrate and Cu land.