• Title/Summary/Keyword: mechanical and thermal behavior

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Solidification Process of an Al-Cu Alloy in a Vertical Annular Mold and Effects of Cooling Rate on Macrosegregation (수직환상주형내 Al-Cu합금의 응고과정 및 냉각속도의 조대편석에 대한 영향)

  • 유호선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1818-1832
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    • 1994
  • Transport process during solidification of an AI-CU alloy in a vertical annular mold of which inner wall is cooled is numerically simulated. A model which can take account of local density dependence on the solute concentration is established and incorperated in the analysis. Results show that thermally and solutally induced convections are developed in sequence, so that there is little interaction between them. Thermal convection effectively removes the initial superheat from the melt and vanishes as solidification proceeds from the cooling wall. On the other hand, solutal convection which is developed later over the meshy and the pure liquid regions leads to large-scale redistribution of the consituents. The degree of the initial superheating hardly affects overall solidification behavior except the early stage of the process, when the cooling rate is kept constant. Macrosegregation is reduced remarkably with increasing cooling rate, because not only the liquidus interface advances so quickly that time available for the solute transport is not enough, but also the interdendritic flow is strongly damped by rapid crystal growth within the mushy region.

Mechanisms of Convective and Boiling Heat Transfer Enhancement via Ultrasonic Vibration (초음파 진동에 의한 대류 및 비등 열전달 촉진 원리에 관한 연구)

  • Kim, Yi-Gu;Kim, Ho-Young;Kang, Seoung-Min;Kang, Byung-ha;Lee, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.5
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    • pp.612-619
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    • 2003
  • This work experimentally studies the fundamental mechanisms by which the ultrasonic vibration enhances convection and pool boiling heat transfer. A thin platinum wire is used as both a heat source and a temperature sensor. A high speed video imaging system is employed to observe the behavior of cavitation and thermal bubbles. It is found that when the liquid temperature is below its boiling point, cavitation takes place due to ultrasonic vibration while cavitation disappears when the liquid reaches the boiling point. Moreover, when the gas dissolved in liquid is removed by pre-degassing, the cavitation arises only locally. Depending on the liquid temperature, heat transfer rates in convection, subcooled boiling and saturated boiling regimes are examined. In convection heat transfer regime, fully agitated cavitation is the most efficient heat transfer enhancement mechanism. Subcooled boiling is most enhanced when tile local cavitation is induced after degassing. In saturated boiling regime, acoustic pressure is shown to be a dominant heat transfer enhancement mechanism.

Simulation of flame propagation in suspension of coal particles (석탄입자가 존재하는 공기중에서의 화염전파에 관한 모사)

  • 윤길원;백승욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.1
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    • pp.36-43
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    • 1988
  • A two phase model for the simulation of flame propagation has been developed and applied to a mixture of coal air. The effects associated with changes in the initial coal partial equivalence ratio and the initial diameter of particles on the structure of laminar flame propagation have been studied qualitatively and quantitatively. Especially the flame structure, the burning velocity, and the thermal behavior were evaluated. It was found that the radiative heat transfer absolutely dominates over the conduction mode. The increase in particle size was seen to contribute to an obvious increase in burning velocity for fuel lean and stoichiometric mixture. But for fuel rich mixture, the burning velocity was found to exhibit a weaker dependence on particle size.

Room and High Temperature Deformation Behaviors and Estimation on Formability of Zr-based Bulk Metallic Glass Composite (Zr-Nb-Cu-Ni-Al 비정질 복합 재료의 변형거동과 성형성)

  • Jun, H.J.;Lee, K.S.;Kuhn, U.;Eckert, J.;Chang, Y.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.199-202
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    • 2008
  • In this study, we investigated the thermal properties of $Zr_{66.4}Nb_{6.4}Cu_{10.5}Ni_{8.7}Al_{8.0}$ by using a differential scanning calorimeter (DSC), and then analyzed the composition of dendrite phase by using X-ray diffraction (XRD). A series of uniaxial compression tests has been performed under the strain rates between $10^{-5}/s$ and $10^{-2}/s$ at room temperature and near SLR. This BMGC has higher high temperature strength than other Zr-based monolithic BMGs because in-situ formed crystalline phases hinder a feasible viscous flow of amorphous matrix. Warm formability is also estimated by laboratory-scale extrusion test within supercooled liquid region. It was found that BMGC has poor formability compared with nother Zr-based bulk metallic glass composite presumably due to large volume fraction of 'brittle' crystalline phases distributed within amorphous matrix.

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슬리브 시공유형별 기계적 및 열적 가속열화특성 분석 연구

  • An, Sang-Hyeon;Kim, Byeong-Geol;Kim, Sang-Su;Son, Hong-Gwan;Park, In-Pyo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.286-286
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    • 2009
  • According to previous report, aged sleeves for old transmission lines have various defect such as biased installation or corrosion of steel sleeve. These defects can cause serious accidents such as rapid increasing of sag or falling out of overhead conductor from sleeves. Moreover, the defects have been limited power capacity of transmission line. This paper study on mechanical and thermal behavior of ACSR $410mm^2$ conductor and sleeve with various defect model. The conductor has been aged artificially for 50 years. The detailed results were presented in the text.

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A Behavior Study of Diesel Spray on High Temperature (고온 분위기에서 디젤 분무의 거동에 관한 연구)

  • Ryu, H.S.;Chong, I.G.;Song, K.K.;YANO, T.
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.410-415
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    • 2000
  • A diesel engine is one of the major prime movers to its high thermal efficiency. But due to the recent attention far the environmental pollution, the emissions of diesel engine became to a important problem. So it is needed to understand the characteristics of diesel spray injected into a combustion chamber. The factor which controls the diesel spray are the injection pressure, the nozzle diameter, the impinging angle and the variation of pressure and temperature. In this paper, experiments were conducted far the variation of the environmental temperature(273k, 373k, 573k), free spray and impinging spray. And the notions of penetration, spray angle, axial distance for free spray, and axial distance, spray thickness from impinging wall fur impinging spray.

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A Study on Characteristic of Residual Stresses in a wind Tower Using the Tandem Circumferential Welding Process (Tandem 용접을 이용한 풍력타워 원주용접부 잔류응력 특성에 관한 연구)

  • Kim, Ji Sun;Kim, In Ju
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.938-945
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    • 2012
  • This research proposes FEM analysis for Tandem welding process used in wind tower and predicts optimal welding process to improve the stability of welded structures. Three dimensional elasto-plastic analyses are employed to evaluate thermo-mechanical behavior of residual stress and deformation during Tandem welding for different distance between two touches. To confirm the thermal distribution, Goldak's ellipse heat source model and the real size wind tower pipe model are utilized. Four different analyses are being performed, where in each case the distance between two electrode torches is being changed and residual stress and welding deformation are predicted. Depending on base material state, each case is divided into: Liquid (100mm), Austenite+Liquid (200mm), Austenite+Cementite (400mm), Pearlite+Cementite (800mm).

Bubble Nucleation and Behavior on Square Micro Heaters (사각 마이크로 히터위에서의 기포의 형성 및 거동)

  • Jung, Jung-Yeul;Kwak, Ho-Young
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1464-1469
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    • 2004
  • In this study, micro square heaters having dimensions of $65{\times}65{\mu}m^2$and $100{\times}100{\mu}m^2$ were fabricated and bubble nucleation experiments on the heaters were performed. Bubble nucleation temperature was also measured using a bridge circuit and the photographs of bubble nucleation and subsequent growth were taken by a camera with a flash unit. Measured bubble nucleation temperatures were found to be closer to the superheat limit of working fluid (FC-72). Also quasi-1D analyses for the square heaters were performed. The quasi-1D analysis yielded proper temperature distribution of the square heater at steady state, however failed to predict the temperature rise up to the steady state. Similar time dependent temperature can be obtained with proper value of thermal diffusivity. For the $100{\times}100{\mu}m^2$ square heater, nucleation of several bubbles was observed while only one bubble was observed to be nucleated on $65{\times}65{\mu}m^2$ heater.

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Effect of the boundary shape of weld specimen on the stress distribution (용접시편의 테두리 모양이 응력 분포에 미치는 영향)

  • Yang, Seung-Yong;Goo, Byeong-Choon
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.348-352
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    • 2004
  • In finite element analysis of mechanical behavior of weld, typical process is first to obtain a finite element model containing residual stress by conducting welding analysis and then to examine the computational specimen for various external loading. The numerical specimen with residual stress has irregular boundary lines since one usually begins the welding analysis from a body having regular straight boundary lines and large thermal contraction takes place during cooling of weld metal. We notice that these numerical weld specimens are different from the real weld specimens as the real specimens are usually cut from a bigger weld part and consequently have straight boundaries neglecting elastic relaxation associated with the cutting. In this paper, an iterative finite element method is described to obtain a weld specimen which is bounded by straight lines. The stress distributions of two types of weld specimen, one with regular and the other with irregular boundaries, are compared to check the effect of the boundary shape. Results show that the stress distribution can be different when large plastic deformation is induced by the application of external loading. In case of elastic small deformation, the difference turns out almost negligible.

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Heat Transfer Characteristics on Toroidal Convection Loop with Nanofluids (나노유체 토로이달 자연대류 루프에서의 열전달 특성)

  • Jang, Ju-Chan;Rhi, Seok-Ho;Lee, Chung-Gu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.4
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    • pp.235-241
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    • 2009
  • Experimental studies on single-phase toroidal circulation loop(thermosyphon) have been performed in the present study with Ag-nanofluids as a working fluids. The present paper deals with an experimental study on the heat transfer behavior of single-phase toroidal loop. Toroidal loop charged with nanofluid has been constructed and a number of tests have been carried out. Different geometric parameter, e.g., orientation has been investigated. The tests were conducted employing two fluids: distilled water and Ag-nanofluid of various volume concentrations. The experiments at Rayleigh number from $10^5$ to $10^6$ showed a systematic and slight deterioration in natural convective heat transfer. It was observed that the deterioration due to the particle concentration was in the range of 5-10%. At a given particle concentration of 0.05%, abrupt decrease in the Nusselt number and the Raleigh number was observed. The present study with toroidal loop shows that the application of nanofluids for heat transfer intensification should not be decided only by the effective thermal conductivity with increasing particle concentration.