• Title/Summary/Keyword: mechanical alloying/milling

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A Study on Microstructure of Vanadium-Aluminum Alloy by Mechanical Alloying (기계적합금화법(機械的合金化法)에 의(依)한 V-Al합금(合金)의 미세조직(微細組織) 변화(變化)에 관(關)한 연구(硏究))

  • Choi, Woon;Kim, Ha-Young;Nam, Seoung-Eui
    • Journal of Korea Foundry Society
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    • v.11 no.6
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    • pp.455-462
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    • 1991
  • The formation of brittle intermetallic compound such as $VAl_3$ tends tp lower the toughness of V-Al alloys. Also, due to the high melting point of vanadium, it is difficult to make that alloy by previous ingot metallurgy method. To depress the technique has been adopted. The effect of particle size and milling time on the phase has been thoroughly studied. For mechanical alloying, SPEX mixed/mill has been used. The milling time and the composition of V and Al are varied to find the optimum condition of forming amorphous phase. The X-Ray Diffrection pattern, microstructure detection, microhandess test, experiments are carried out to analyze MA product. When the final step is reached, no lamellar-structure is detected. The steady state condition is observed after 8 hours and 10 hours milling for 15wt.%Al and 30wt.%Al alloy, respectively. The microhardness continuously increases up to 10 hours after then it remains constant.

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Mechanical Alloying Effect in Immiscible Cu30Mo70 Powders (비고용 Cu30Mo70계 혼합분말의 기계적 합금화 효과)

  • 이충효;이성희;이상진;권영순
    • Journal of Powder Materials
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    • v.10 no.1
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    • pp.46-50
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    • 2003
  • Lee et al. reported that a mixture of Cu and Ta, the combination of which is characterized by a positive heat of mixing, $\{Delta}H_{mix}$ of +2 kJ/㏖, can be amorphized by mechanical alloying(MA). It is our aim to investigate to what extent the MA is capable of producing a non-equilibrium phase with increasing the heat of mixing. The system chosen is the binary $Cu_{30}Mo_{70}$ with $\{Delta}H_{mix}$=+19 kJ/㏖. The mechanical alloying was carried out using a Fritsch P-5 planetary mill under Ar gas atmosphere. The vial and balls are made of Cu containing 1.8-2.0 wt.%Be to avoid contaminations arising mainly from Fe when steel balls and vial are used. The MA powders were characterized by the X-ray diffraction, EXAFS and thermal analysis. We conclude that two phase mixture of nanocrystalline fcc-Cu and bcc-Mo with grain size of 10 nm is formed by the ball-milling for a 3:7 mixture of pure Cu and Mo, the evidence for which has been deduced from the thermodynamic and structural analysis based on the DSC, X-ray diffraction and EXAFS spectra.

Fabrication of Composite Powders by Mechanical Alloying of Magnetite-M (M = Ti, Al) Systems (마그네타이트와 금속(Ti, Al)의 기계적 합금화에 의한 복합분말의 합성)

  • 홍대석;이성희;이충효;김지순;권영순
    • Journal of Powder Materials
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    • v.11 no.3
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    • pp.247-252
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    • 2004
  • Recently, it has been found that mechanical alloying (MA) facilitates the nanocomposites formation of metal-metal oxide systems through solid-state reduction during ball milling. In this work, we studied the MA effect of Fe$_{3}$O$_{4}$-M (M = Al, Ti) systems, where pure metals are used as reducing agents. It is found that composite powders in which $Al_{2}$O$_{3}$ and TiO$_{2}$ are dispersed in $\alpha$-Fe matrix with nano-sized grains are obtained by mechanical alloying of Fe$_{3}$O$_{4}$ with Al and Ti for 25 and 75 hours, respectively. It is suggested that the large negative heat associated with the chemical reduction of magnetite by aluminum is responsible for the shorter MA time for composite powder formation in Fe$_{3}$O$_{4}$-Al system. X-ray diffraction results show that the reduction of magnetite by Al and Ti if a relatively simple reaction, involving one intermediate phase of FeAl$_{2}$O$_{4}$ or Fe$_{3}$Ti$_{3}$O$_{10}$. The average grain size of $\alpha$-Fe in Fe-TiO$_{2}$ composite powders is in the range of 30 nm. From magnetic measurement, we can also obtain indirect information about the details of the solid-state reduction process during MA.

Fabrication and characterization of Mn-Si thermoelectric materials by mechanical alloying (MA법에 의한 Mn-Si계 초미세 열전재료의 제조 및 평가)

  • Lee, Chung-Hyo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.6
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    • pp.246-252
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    • 2011
  • The semiconducting $MnSi_{1.73}$ compound has been recognized as a thermoelectric material with excellent oxidation resistance and stable characteristics at elevated temperature. In the present work, we applied mechanical alloying (MA) technique to produce $MnSi_{1.73}$ compound using a mixture of elemental manganese and silicon powders. The mechanical alloying was carried out using a Fritsch P-5 planetary mill under Ar gas atmosphere. The MA powders were characterized by the X-ray diffraction with Cu-$K{\alpha}$ radiation, thermal analysis and scanning electron microscopy. Due to the observed larger loss of Si relative to Mn during mechanical alloying of $MnSi_{1.73}$, the starting composition of a mixture Mn-Si was modified to $MnSi_{1.83}$ and then $MnSi_{1.88}$. The single $MnSi_{1.73}$ phase has been obtained by mechanical alloying of $MnSi_{1.88}$ mixture powders for 200 hours. It is also found that the grain size of $MnSi_{1.73}$ compound powders analyzed by Hall plot method is reduced to 40 nm after 200 hours of milling.

Development of Ti-Fe-X metal hydride electrode by mechanical alloying (기계적 합금화법에 의한 Ti-Fe-X계 수소 저장합금의 제조에 관한 연구)

  • Ha, Chang-Jin;Lee, Gyeong-Seop
    • Korean Journal of Materials Research
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    • v.5 no.1
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    • pp.112-122
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    • 1995
  • Metal hydride alloys of TiFe based system have been produced by mechanical alloying(MA) method and their electrochemical characteristics have been evaluated for application for Ni/MH battery electrode. These alloys became amorphous after 36hrs ball milling and easily activated electrochemically. All MA amorphous alloys reached at the first charge/discharge cycle the maximum capacity which was 2-3 times higher than the crystalline state. But their cyclic lives were much inferior to the crystalline state. Alloying elements such as Ni, Co, Cr, Mo substituting Fe greatly improved the capacity and 180 mAh/g capacity was obtained in an alloy of TiFe_{0.6}Ni_{0.1}Co_{0.1}Cr_{0.1}Mo_{0.1}$.

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Study on the sintering Behavior of Mechanecally Alloyed 75W-25Cu Powder Using a Dilatometry Technique

  • Lee, Seong-;Hong, Moon-Hee;Kim, Eun-Pyo-;Houng-Sub;Noh, Joon-Woong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 1992.05b
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    • pp.126-126
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    • 1992
  • Solid and liquid sintering behaviors of mechanically alloyed 75W-25Cu powders have been studied by using a dilatometry technique. The sintering was performed under hydrogen atmosphere of 1 atm with a heating rate of 3 $^{\circ}C$/min. The mechanically alloyed 75W-25Cu powders were prepared by high energy ball milling process under argon atmosphere of 1 atm with alloying times of 0 to 400 h. To compare with the sintering behaviors of mechanically alloyed powders, pure Cu and W powders were also sintered under the above conditions, As the mechanical alloying time increased from 0 to 400 h, the shrinkage behavior of the alloyed powders was enhanced during the sintering, and staring temperature of liquid sintering decreased from 1083 to 1068 $^{\circ}C$. The saturation temperature, above which the shrinkage was completed, of liquid phase sintering decreased from 1248 to 1148 $^{\circ}C$ with increasing mechanical alloying time from 200 to 400 h. The residual stress of the mechanically alloyed powder was measured by X-raydiffractometer. The microstructure of sintered spcimen was observed by optical and scanning electron microscope. From these results, variations of solid and liquid sintering behaviors with mechanical alloying time were discussed in terms of the amount of residual stress and the distribution of W and Cu powders in the mechanically alloyed powder.

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PROPERTIES OF Ba-FERRITES PREPARED BY HIGH ENERGY MILLING (High Energy Milling으로 제조한 Ba 페라이트의 특성)

  • 남중희;김민상;김효태
    • Proceedings of the Korean Magnestics Society Conference
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    • 2002.12a
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    • pp.116-117
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    • 2002
  • High energy mi]ling은 mechanical alloying을 일컫는 분말 제조 공정으로서 금속 뿐 아니라 세라믹스 분말 합성에도 많이 응용되고 있으며, 입자크기의 나노화와 일반적인 세라믹 분말의 특성을 개질할 수 있다는 특징을 갖고 있어서 다양한 연구 결과가 보고되고 있다[1-2]. Ba 및 Sr 페라이트와 같은 육방정 페라이트는 보자력(high coercivity)이 높은 특성을 가지므로 영구자석용, 기록재료용 등으로 광범위하게 사용되어온 재료이다. 이와 같은 높은 보자력을 유지하기 위해서는 입자크기가 단자구 입경(<1 $\mu\textrm{m}$) 보다 작아야 하기 때문에, 초미립자 합성에 관한 많은 연구가 진행되어 왔다[3-4]. (중략)

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Development of High-strength, High-temperature Nb-Si-Ti Alloys through Mechanical Alloying (기계적 합금화를 통한 고강도-고내열 Nb-Si-Ti계 합금 개발에 관한 연구)

  • Jung-Joon Kim;Sang-Min Yoon;Deok-Hyun Han;Jongmin Byun;Young-Kyun Kim
    • Journal of Powder Materials
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    • v.31 no.1
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    • pp.30-36
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    • 2024
  • The aerospace and power generation industries have an increasing demand for high-temperature, high-strength materials. However, conventional materials typically lack sufficient fracture toughness and oxidation resistance at high temperatures. This study aims to enhance the high-temperature properties of Nb-Si-Ti alloys through ball milling. To analyze the effects of milling time, the progression of alloying is evaluated on the basis of XRD patterns and the microstructure of alloy powders. Spark plasma sintering (SPS) is employed to produce compacts, with thermodynamic modeling assisting in predicting phase fractions and sintering temperature ranges. The changes in the microstructure and variation in the mechanical properties due to the adjustment of the sintering temperature provide insights into the influence of Nb solid solution, Nb5Si3, and crystallite size within the compacts. By investigating the changes in the mechanical properties through strengthening mechanisms, such as precipitation strengthening, solid solution strengthening, and crystallite refinement, this study aims to verify the applicability of Nb-Si-Ti alloys in advanced material systems.

Microstructure of W-Cu Composite Powders with Variation of Milling Method during Mechanochemical Process (기계화학적 공정의 밀링 방법에 따른 W-Cu 복합분말의 미세조직)

  • 이강원;김길수;김대건;김영도
    • Journal of Powder Materials
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    • v.9 no.5
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    • pp.329-335
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    • 2002
  • Recently, the fabrication process of the W-Cu nanocomposite powders has been studied to improve the sinterability through the mechanical alloying and reduction of W and Cu oxide mixtures. In this study. the W-Cu composites were produced by mechanochemical process (MCP) using $WO_3-CuO$ mixtures with two different milling types of low and high energy, respectively. These ball-milled mixtures were reduced in $H_2$ atmosphere. The ball-milled and reduced powders were analyzed through XRD, SEM and TEM. The fine W-Cu powder could be obtained by the high energy ball-milling (HM) compared with the large Cu-cored structure powder by the low energy ball-milling (LM). After the HM for 20h, the W grain size of the reduced W-Cu powder was about 20-30 nm.