• Title/Summary/Keyword: material tests

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A Study of Friction Characteristics in Magneto-Rheological Elastomer (자기유변탄성체 액츄에이터의 마찰특성 연구)

  • Lee, Deuk-Won;Lee, Chul-Hee;Kim, Cheol-Hyun;Cho, Won-Oh
    • Tribology and Lubricants
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    • v.27 no.4
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    • pp.213-217
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    • 2011
  • In this study, friction characteristics using elastomeric actuator with Magneto-rheological (MR) materials are identified. Typically, Magneto-rheological materials are divided into two groups by MR fluid in fluid state and MR elastomer in solid state like rubber. The stiffness characteristics of Magneto-rheological material can be changed as magnetic field is applied. MR fluid has been applied to various industry fields such as to brake, clutch, damper, engine mount and etc. However, MR fluid has been used under the sealed condition to prevent leaking issues. In order to overcome these problems, MR elastomer that has same property as MR fluid has been developed and studied. MR elastomer mainly consists of polymer material such as natural rubber or silicon rubber with particles that can be polarized with magnetic field. And it is called as a smart material since its stiffness and damping characteristics can be changed. In this study, MR elastomer is produced and pin-on-disc tests are carried out to identify the friction characteristics of the material. Several test conditions are applied to evaluate the feasibility to use as a smart actuator in the field of vibration control.

Mechanical Behaviors under Compression in Wire-woven Bulk Kagome Truss PCMs-Part II: Effects of Geometric and Material Imperfections (벌크형 와이어직조 카고메 트러스 PCM 의 압축거동- 제 2 보: 결함의 영향)

  • Hyun, Sang-Il;Choi, Ji-Eun;Kang, Ki-Ju
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.78-83
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    • 2007
  • A newly developed cellular metal based on kagome lattice is an ideal candidate for multifunctional materials achieving various optimal properties. Intensive efforts have been devoted to develop efficient techniques for mass production due to its wide potential applications. Since a variety of imperfections would be inevitably included in the realistic fabrication processes, it is highly important to examine the correlation between the imperfections and material strengths. Previous performance tests were mostly done by numerical simulations such as finite element method (FEM), but only for perfect structures without any imperfection. In this paper, we developed an efficient numerical framework using nonlinear random network analysis (RNA) to verify how the statistical imperfections (geometrical and material property) contribute to the performance of general truss structures. The numerical results for kagome truss structures are compared with experimental measurements on 3-layerd WBK (wire-woven bulk kagome). The mechanical strength of the kagome structures is shown relatively stable with the Gaussian types of imperfections.

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Tribological Properties of Hybrid Friction Materials: Combining Low-steel and Non-steel Friction Materials (금속계와 유기계 마찰재의 분포에 따른 하이브리드 마찰재의 마찰 특성)

  • Kim, JinWoo;Jang, Ho
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.117-123
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    • 2012
  • Tribological properties of hybrid type friction materials were studied. Hybrid friction materials were produced by combining non-steel(NS) and low-steel(LS) type friction materials. The emphasis of the investigation was given to possible synergistic effects from the two different friction materials, in terms of friction stability at high temperatures and the amplitude of friction oscillation, also known as stick-slip at low sliding speeds. The high temperature friction test results showed that the friction effectiveness of the hybrid friction material was well sustained compared to LS and NS friction materials. Wear resistance of the hybrid type was similar to LS friction materials. Examination of the rubbing surfaces after tests revealed that the friction characteristics of the hybrid friction material were attributed to the wear debris produced from low-steel friction materials, which were migrated to the surface of the non-steel friction material, forming new contact plateaus. The stick-slip amplitude and its frequency were pronounced when non-steel friction material was tested, while hybrid and low-steel types showed relatively small stick-slip amplitudes. These results suggest possible improvement of tribological properties by designing a hybrid composite of low-steel and non-steel friction materials.

Wear Behaviors of Gas Atomized and Extruded Hypereutectic Al-Si Alloys (가스분무 공정에 의한 과공정 Al-Si 합금 분말 압출재의 마모 거동)

  • Jin Hyeong-Ho;Nam Ki-Young;Kim Yong-Jin;Park Yong-Ho;Yoon Seog-Young
    • Journal of Powder Materials
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    • v.13 no.4 s.57
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    • pp.250-255
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    • 2006
  • Wear behaviors of gas atomized and extruded Al-Si alloys were investigated using the dry sliding wear apparatus. The wear tests were conducted on Al-Si alloy discs against cast iron pins and vice versa at constant load of 10N with different sliding speed of 0.1, 0.3, 0.5m/s. In the case of Al-Si alloy discs slid against the cast iron pins, the wear rate slightly increased with increasing the sliding speed due to the abrasive wear occurred between Al-Si alloy discs and cast iron pins. Conversely, in the case of cast iron discs against Al-Si alloy pins, the wear rate decreased with increasing the sliding speed up to 0.3m/s. However, the wear rate increased with increasing the sliding speed from 0.3m/s to 0.5m/s. It could be due to adhesive wear behavior and abrasive wear behavior_between cast iron discs and Al-Si alloy pins.

Effect of Coarse Materials on Compaction of Soil (조립재가 흙의 다짐에 미치는 영향)

  • 윤충섭;김호일;김현태
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.33 no.4
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    • pp.84-95
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    • 1991
  • The compaction ratio of the field dry density to the maximum dry density is generally adopted as the index of quality control for embankment of earthfill structures such as Earth Dam, Sea Dike, River Bank and Road. In case of coarse materials are included in the earth material, the compaction ratio will be varied in wide range since the dry density is influenced by quantity of coarse material in the soil. The treatment for the coarse material should be controlled carefully in testing. In this study, the compaction characteristics of the soil contained the coarse materials were researched and calibration of the suitability of field quality control methods were carried out. 28 Samples were made of clay(CL) and sandy soil (SM) mixed with gravel whose content were 0, 4, 6, 8, 10, 12, 15, 20, 25, 30, 35, 40, 45, and 60% in Weight. The compaction characteristics depending on the coarse material content were analysed through 4 types of compaction tests which are A-1, B-i, C-i and D-1. The adjusting coefficients for density and moisture content namely a and ${\beta}$ respectively were proposed in order to consider the effects depending on content of the coarse materials. The test methods to control reasonably and promptly the quality of earthfill were proposed after analysing the ranges of possible errors on the relative compaction ratio between laboratory compaction methods and field density testing methods.

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A Study on the industrialization of a natural dye-Dyeing yellowish colours with onion skin- (천연염료의 산업화에 관한 연구-양파껍질을 이용한 황색계열 염색-)

  • 노은희
    • Archives of design research
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    • v.20
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    • pp.211-217
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    • 1997
  • Natural dyes don't pollute the environments in contrast to artifical dyes. The cloths dyed with natural material can be developed into insect-proof clothing and bedding. With natural tint, they can also produce natural images. The purpose of this paper is to show the way to develop the natural dye material easily available at cheap cost, to produce high value added products in terms of dyeing a wide range of colors by using this material, and to suggest the way for farmers to cultivate the onions in their idle land, thus gaining additidnal income. In the process of dyeing natural cloth with onion skin produced largely in Mooan, Chonnam, we were able to extract a wide spectrum of colours from yellow to pale brown and gray. Having reaped good results in the various endurance tests(of washing, friction, water, sweat, sunlight), this material is estimated to be highly worthy of industrialization.

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Characterization of Ductile Metal-FRP Laminated Composites for Strengthening of Structures: Part-II Tensile Behavior (사회기반설물의 내진 보강을 위한 연성재-FRP적층복합체의 역학적 거동 특성 분석: Part-II휨 거동)

  • Park, Cheol-Woo
    • Journal of the Korean Society of Safety
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    • v.27 no.1
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    • pp.55-62
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    • 2012
  • Steel plate or FRP materials have been typically used for the seismic retrofit of civil infrastructures. In order to overcome the limitation of each retrofitting material, a composite material, which takes advantages from both metal and fiber polymer materials, has been developed. In the study herein, the composite retrofitting material consists of metal part(steel or aluminum) and FRP sheet part(glass or carbon fiber). The metal part can enhance the ductility and the FRP part the ultimate strength. As a preliminary study to investigate the fundamental mechanical characteristics of the metal-FRP laminated composite material this study performed the flexural fracture test with various experimental variables including the number, the angle and the combination of FRP laminates. From the aluminum-FRP composite tests no great increase in flexural strength and flexural toughness were observed. However, flexural toughness of steel-FRP laminate composite was increased so that its behavior can be considered in the retrofit design. In addition, the angle and the kind of fibers should be carefully considered in conjunction with the expected loading conditions.

Bulging Process of Liquid Rocket Combustion Chamber Nozzle (액체로켓 연소기 노즐의 벌징 공정)

  • Ryu, Chul-Sung;Choi, Hwan-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.3
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    • pp.271-278
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    • 2008
  • A study has been conducted on the bulging process of liquid rocket engine nozzle which is essential to the manufacturing regenerative cooling combustion chamber. Mechanical properties of the material used for the bulging were experimentally obtained by tension tests. Deformation of the bulged nozzle was confirmed by a structural analysis. The developed bulging process and the deformation analysis result were confirmed by manufacturing of the bulged nozzle specimens and the bulging test. There has been a bulging failure among 7 bulged specimens due to the necking of the material. The cause of necking was investigated by comparing microstructure of the material. The investigation has revealed grain size of the material has considerable effect on the occurrence of the necking.

Pooling-Across-Environments Method for the Generation of Composite-Material Allowables (환경조건간 합동을 이용한 복합재료 허용치 생성 기법)

  • Rhee, Seung Yun
    • Journal of Aerospace System Engineering
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    • v.10 no.3
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    • pp.63-69
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    • 2016
  • The properties of composite materials, when compared to those of metallic materials, are highly variable due to many factors including the batch-to-batch variability of raw materials, the prepreg manufacturing process, material handling, part-fabrication techniques, ply-stacking sequences, environmental conditions, and test procedures. It is therefore necessary to apply reliable statistical-analysis techniques to obtain the design allowables of composite materials. A new composite-material qualification process has been developed by the Advanced General Aviation Transport Experiments (AGATE) consortium to yield the lamina-design allowables of composite materials according to standardized coupon-level tests and statistical techniques; moreover, the generated allowables database can be shared among multiple users without a repeating of the full qualification procedure by each user. In 2005, NASA established the National Center for Advanced Materials Performance (NCAMP) with the purpose of refining and enhancing the AGATE process to a self-sustaining level to serve the entire aerospace industry. In this paper, the statistical techniques and procedures for the generation of the allowables of aerospace composite materials will be discussed with a focus on the pooling-across-environments method.

Friction and Wear Behavior of Carbon/Carbon Composites for Aircraft Brake Material (항공기 브레이크 재료용 탄소/탄소 복합재료의 마찰 및 마모 거동)

  • 우성택;윤재륜
    • Tribology and Lubricants
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    • v.9 no.1
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    • pp.62-69
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    • 1993
  • Friction and wear behavior of a carbon/carbon composite material for aircraft brake material was experimentally investigated. Friction and wear test setup was designed and built for the experiment. Friction and wear tests were conducted under various sliding conditions. Friction coefficients were measured and processed by a data acquisition system and amount of wear measured by a balance. Stainless steel disk was used as the counterface material. Temperature was also measured by inserting thermocouple 2.5 mm beneath the sliding surface of the carbon/carbon composite specimen. Wear surfaces were observed by SEM, and analyzed by EDAX. The experimental results showed that sliding speed and normal force did not have significant effects on friction coefficient and wear factor of the composite. Temperature increase just below the surface was not large enough to cause any thermal degradation or oxidation which occurred at higher temperature when tested by TGA. Wear film was generated both on the specimen and on the counterface at relatively low sliding speed but cracks, grooves, and wear debris were observed at high sliding speed. Friction coefficient remained almost constant when the sliding speed or normal load was varied. It is believed that the adhesive and abrasive components contributed mainly to the friction coefficient. Wear behavior at low sliding speed was governed by wear film formation and adhesive wear mechanism. At high speed, fiber orientation, ploughing by counterface asperities, and fiber breakage dominated wear of the carbon/carbon composite.