• Title/Summary/Keyword: material tests

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Analysis of Cylindrical Tube Forming Process Using Polyurethane (고탄성체를 이용한 실린더 튜브의 축관 성형 연구)

  • La, W,K;Lee, H.W;Choi, S.;Lim, S.J;Woo, C.S.;Lee, G.A
    • Transactions of Materials Processing
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    • v.15 no.5 s.86
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    • pp.354-359
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    • 2006
  • The elastomer forming process was employed for many operations which included piercing, sheet metal forming and tube metal forming process. This paper presents cylindrical tube forming process using rubber material such as polyurethane. For elastomer forming process, tensile tests at room temperature were performed to obtain the material properties of polyurethane and tube. In particular, biaxial tensile test were carried out to obtain the coefficient of strain energy function of the rubber material. Finite element analyses were also carried out to investigate the forming load and formability of tube. It was compared with the experimental results about the forming load and the formability of tube. From these results, it was investigated a forming process to decrease the forming load for elastomer forming process.

Lime Treatment of Waterworks Sludges for Soil Cover in Municipal Landfilling Site (석회처리에 의한 정수 슬러지의 복토재 활용에 관한 연구)

  • Lim, Sung-Jin;Lee, Jae-Bok
    • Journal of Korean Society of Water and Wastewater
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    • v.14 no.3
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    • pp.231-239
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    • 2000
  • Water treatment processes produce sludges resulting from water clarification. Sludge production amount increases each year and its treatment and disposal is growing to social problems according to water demand increase. Water treatment plant sludges can be modified to soil cover in sanitary landfill site through the lime treatment. Compression strength of $1.0kg/cm^2$ or more is recommended for soil cover material in municipal landfilling site. Compression and shear strength properties of modified sludges showed material property improvement applicable for soil cover alternatives. Solidification effect of the modified sludge was observed through the scanning electron microscope. Extraction tests for hazardous components in sludges revealed that extraction levels of cadmium, copper, and lead were below the regulated criteria. When adding 10% calcium hydroxide to water treatment plant sludges, the modified sludges can reach material properties for cover soil after 28 days solidification reaction.

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An Accelerated Life Test Sampling Plan for Bulk Material (벌크재료 가속시험샘플링검사방식설계)

  • Kim Jong-Geol;Kim Dong-Cheol
    • Proceedings of the Safety Management and Science Conference
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    • 2006.04a
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    • pp.411-419
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    • 2006
  • This paper aims at designing an accelerated life test sampling plan for bulk material and showing its application for an arc-welded gas pipe. It is an integrated model of the accelerated life test procedure and bulk sampling procedure. The accelerated life tests were performed by the regulation, RSD 0005 of ATS at KITECH and bulk sampling was used for acceptance. Design parameters might be total sample size(segments and increments), stress level and so on. We focus on deciding the sample size by minimizing the asymptotic variance of test statistic as well as satisfying consumer's risk under Weibull life time distribution with primary information on shape parameter.

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A Study on the Surface-Treatment Agent as Concrete Repair Materials (콘크리트 보수재료로서 도포형 표면강화물질 검토)

  • 김도겸;고경택;김성욱;류금성;이장화
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.497-502
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    • 2001
  • We examined the silicate-based material to develop the surface-treatment agent, which would be used to restore performance of the deteriorated concrete and to inhibit corrosion of the reinforcing bar. As a part of the study, we carried out experiments of the penetration and strengthening properties of concrete treated by the considering agent. The variables of experiment, were the type of silicates, the ratio of distilled water-silicate, the usage of surface-strengthening material, and the usage of biochemical material. The penetrating ability of concrete is assessed by viscosity and surface tension. Also assessments of strengthening effects of concrete are performed on compressive strength, absorption, and water permeability tests.

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The Influence of Coexisting Material on the Photocatalytic Removal of Humic Acid (광촉매를 이용한 Humic Acid 광부해시 공존물질이 광분해에 미치는 영향)

  • Ryu, Seong Pil;Hyeon, Gyeong Ja;O, Yun Geun
    • Journal of Environmental Science International
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    • v.13 no.3
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    • pp.279-288
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    • 2004
  • This study aimed at improving the $TiO_2$ photocatalytic degradation of HA. A set of tests was first conducted in the dark to study the adsorption of HA at different coexisting material concentration. Adsorption rate increased with adding cation ion but decreased with adding bicarbonate ion. The photodegradation of HA in the presence of UV irradiation was investigated as a function of different experimental condition: initial concentration of HA, $TiO_2$ weight, pH, air flow rate and coexisting material. It was increased either at low pH or by adding cation ion. The increase of cation strength in aqueous solution could provide a favorable condition for adsorption of HA on the $TiO_2$ surface and therefore enhance the photodegradation rate. It was found that bicarbonate ions slowed down the degradation rate by scavening the hydroxyl radicals.

Impact Damage Behavior in Filament Wound Composite Pressure Vessel

  • Kang, Ki-Weon;Kim, Young-Soo;Choi, Rin;Lee, Mee-Hae
    • International Journal of Safety
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    • v.4 no.2
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    • pp.6-11
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    • 2005
  • The goals of the paper are to understand the impact damage behavior and identify the effect of surface protective materials on impact resistance in filament wound composite pressure vessels. For these, a series of low velocity impact tests was performed on specimens cutting from the full scale pressure vessel by the instrumented impact testing machine. The specimens are classified into two types, which are with and without surface protective material. The visualization for impact damage by two different impactors is made by metallurgical microscope. Based on the impact force history and damage, the impact resistance parameters were employed,rod its validity in identifying the damage resistance of filament wound composite pressure vessel was reviewed. As the results, the impact resistance of the filament wound composites and its dependency on the surface protective material were evaluated quantitatively

A Study on Thermal Shock Characteristics of Functionally Gradient Ceramic/Metal Composites (경사기능성 세라믹/ 금속 복합재료의 열충격특성에 관한 연구)

  • Song, Jun-Hee;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.7
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    • pp.2134-2140
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    • 1996
  • This study was carried out to anlayze the heat-resistant characteristics of functionally gradient material(FGM) composed with ceramic and metal. The thermal fracture behavior of plasma-sprayed FGM and conventional coating material(NFGM) was exaimined by acoustic emession technique under heating and cooling. Furnace cooling and rapid cooling tests were used to examine the effect of temperature change under various conditions, respectively. At the high temperature above $800^{\circ}C$, it was shown that FGM gives higher thermal resistance compared to NFGM by AE signal and fracture surface analysis.

Reliability Design Technology of Rubber Materials for Electronic Components (전자부품 고무소재 신뢰성 설계기술)

  • Woo, Chang-Su;Park, Hyun-Sung;Choi, Seong-Shin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1734-1739
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    • 2007
  • The materials characteristics and lifetime evaluation are very important in design procedure to assure the safety and reliability of rubber components. This paper discusses the failure mechanism and material test were carried out to predict the useful life of NBR and EPDM rubber mount for compression motor which is used in refrigerator. In order to investigate the heat-aging effects on the materials properties, stress-strain curve were obtained from the results of material tests. Compression set results changes as the threshold are used for assessment of useful life and the time were plotted against reciprocal of absolute temperature to give the Arrhenius plot.

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Material Test and Forming Analysis of Urethane Rubber (우레탄 고무에 대한 물성평가 및 성형해석)

  • Woo, Chang-Su;Park, Hyun-Sung;Lee, Geun-An
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.279-284
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    • 2007
  • Elasto-forming has been dedicated to specific and limited production. Today, using enhanced pad materials, it has become an efficient and economical process alternative for low and medium volume metal-forming production. The non-linear properties of elastomer which are described as strain energy function are important parameter to design and evaluate of elastomer component. These are determined by material tests which are uni-axial tension and bi-axial tension. In order to investigate the design paramerer, Finite element analysis was carried out for elasto-forming process.

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Prediction of Effective Material Properties for Triaxially Braided Textile Composite

  • Geleta, Tsinuel N.;Woo, Kyeongsik;Lee, Bongho
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.2
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    • pp.222-235
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    • 2017
  • In this study, finite element modeling was used to predict the material properties of tri-axially braided textile composite. The model was made based on an experimental test specimen which was also used to compare the final results. The full interlacing of tows was geometrically modelled, from which repeating parts that make up the whole braid called unit cells were identified based on the geometric and mechanical property periodicity. In order to simulate the repeating nature of the unit cell, periodic boundary conditions were applied. For validation of the method, a reference model was analyzed for which a very good agreement was obtained. Material property calculation was done by simulating uniaxial and pure shear tests on the unit cell. The comparison of these results with that of experimental test results showed an excellent agreement. Finally, parametric study on the effect of number of plies, stacking type (symmetric/anti-symmetric) and stacking phase shift was conducted.