• Title/Summary/Keyword: material monitoring system

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Development of Condition Monitering Technology for Railway Electrification System (철도 전기시설물의 상태진단 향상 기법)

  • Park, Young;Jung, Ho-Sung;Kim, Hyung-Chul;Kewon, Sam-Young;Park, Hyun-June
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.500-501
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    • 2007
  • Automation systems for higher performance and efficiency in railway electrification systems are driving ever more demanding needs for new condition monitering systems which can consist of sensors connected to the substation and catenary systems. This paper reviews the recently developed condition monitering system, based on a IP network-based multi-agent system, wireless communications and sensor networks for railway electrification system. A new concept for information management, condition monitoring and control of power transmission are considered as railway automation in electrification system.

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Development of On-Line Partial Discharge Monitoring Techniques for Stator Winding of High-Voltage Motors (고압 전동기 고정자 권선의 활선 부분방전 모니터링 기술개발)

  • Hwang, Don-Ha;Lee, Joo-Hoon;Kang, Dong-Sik;Kim, Yong-Joo;Lee, Jae-Young;Shin, Byoung-Chol
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.05b
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    • pp.43-46
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    • 2004
  • Recently many research activities on the diagnosis of stator winding insulation of high-voltage motors have been reported. Most of them utilize a trend analysis of partial discharges. In this paper, a novel on-line monitoring system for an insulation diagnosis is proposed. This system displays magnitude and phase angle distribution of partial discharge. The partial discharge activities can be interpreted more precisely by these techniques.

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Trend in UHF Technique for On-Line PD Monitoring of Transformer (변압기의 온라인 PD 모니터링을 위한 UHF 기술의 동향)

  • Oh, Yong;Yun, Ju-Ho;Kim, Yun-Seok;Choi, Yong-Sung;Lee, Kyung-Sup
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.527-528
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    • 2007
  • A field-oriented UHF system for on-line PD monitoring of transformers is designed, which has been installed inside the oil tank of a 220kV transformer in a substation. This system has successfully captured long intermittent discharge signals that hadn't been detected through conventional techniques, and solved the problem successfully. The results demonstrate that UHF technique has great advantages for on-line PD monitoring of transformers. By adopting the peak detection technique, it becomes easy and effective for the transplantation of the phase-resolved pattern recognition technique from conventional method to UHF method, and then to realize continuous on-line monitoring, source characterization and trending analysis.

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Design of High Speed Spindles Active Monitoring and Control Algorithm (고속 주축의 상태모니터링 및 제어 알고리즘 설계)

  • Choi, Hyun-Jin;Park, Chul-Woo;Bae, Jung-Sub;Ahn, Jeong-Hun;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.13-19
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    • 2011
  • In this paper, the active monitoring and control system is developed. This system can monitor the status of high the speed spindle in real time during its processing, and can analyze its influence of dimensional accuracy and processing if any, and can control the machining condition to realize the machining system equipped with active monitoring and self-diagnostic features. Machining experiment was performed on 3 materials Al, Brass and S45C in order to derive the relation between active monitoring and control algorithm by the machining load. In addition, we measured surface roughness of processing specimen along with the data change of spindle rotating speed and conveying speed according to variation of machining load. Based on these experiments, we derived relations for each material that can be applied to the control algorithm to allow self control of the rotating speed and conveying speed according to the machining load.

Relation of AE and Polishing Parameters for Polishing Process Monitoring (연마가공감시를 위한 AE와 연마파라미터의 관계)

  • Kim, Hwa-Young;Kim, Jeong-Uk;Yoon, Hang-Mook;Ahn, Jung-Hwan;Kim, Sung-Ryul
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.90-98
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    • 2005
  • A monitoring system is necessary to make the polishing process more reliable in order to ensure the high quality and performance of the final products. Generally, AE (Acoustic Emission) is known to be closely related to the material removal rate (MRR). As the surface becomes rougher, the MRR and AE increase. Therefore, the surface roughness can be indirectly estimated using the AE signal measured during the polishing. In this study, an AE sensor-based monitoring system was fabricated to detect the very small AE signal resulting from the friction between a tool and a workpiece during polishing. The performance of this monitoring system was estimated according to polishing conditions, the relation between the level of the AE RMS and the surface roughness during the polishing was investigated.

Cutting Process Monitoring Using Tool Dynamometer in End-Milling Process (엔드밀 공정에서 공구 동력계를 이용한 절삭상태 감시)

  • 김홍겸;양호석;이건복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.14-18
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    • 2001
  • Rise in cutting force causes tool damage and worsens product quality resulting in machining accuracy deterioration. Especially, fragile material cutting brings about breakage of material and worsens product surface quality. In this study, we trace the locus of cutting force and examine the machined surface corresponding to the cutting force loci. and build up a monitoring system for deciding normal operation or not of cutting process.

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Concrete structural health monitoring using piezoceramic-based wireless sensor networks

  • Li, Peng;Gu, Haichang;Song, Gangbing;Zheng, Rong;Mo, Y.L.
    • Smart Structures and Systems
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    • v.6 no.5_6
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    • pp.731-748
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    • 2010
  • Impact detection and health monitoring are very important tasks for civil infrastructures, such as bridges. Piezoceramic based transducers are widely researched for these tasks due to the piezoceramic material's inherent advantages of dual sensing and actuation ability, which enables the active sensing method for structural health monitoring with a network of piezoceramic transducers. Wireless sensor networks, which are easy for deployment, have great potential in health monitoring systems for large civil infrastructures to identify early-age damages. However, most commercial wireless sensor networks are general purpose and may not be optimized for a network of piezoceramic based transducers. Wireless networks of piezoceramic transducers for active sensing have special requirements, such as relatively high sampling rate (at a few-thousand Hz), incorporation of an amplifier for the piezoceramic element for actuation, and low energy consumption for actuation. In this paper, a wireless network is specially designed for piezoceramic transducers to implement impact detection and active sensing for structural health monitoring. A power efficient embedded system is designed to form the wireless sensor network that is capable of high sampling rate. A 32 bit RISC wireless microcontroller is chosen as the main processor. Detailed design of the hardware system and software system of the wireless sensor network is presented in this paper. To verify the functionality of the wireless sensor network, it is deployed on a two-story concrete frame with embedded piezoceramic transducers, and the active sensing property of piezoceramic material is used to detect the damage in the structure. Experimental results show that the wireless sensor network can effectively implement active sensing and impact detection with high sampling rate while maintaining low power consumption by performing offline data processing and minimizing wireless communication.

Implementation of Real-Time Monitoring System for Overhead Contact Wire in Electric Railway (전차선로 검측을 위한 실시간 화상처리 시스템 구현)

  • Park, Young;Cho, Young-Hyeon;Lee, Ki-Won;Kwon, Sam-Young;Park, Hyun-Jun;Jang, Dong-Uk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.543-544
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    • 2006
  • This paper describes a simple real-time monitoring system for use in measurement subsystem of contact wire and geometry of overhead contact wire in electric railway. The system has been consists of a high speed CMOS camera with resolution $1024\;{\times}\;1280$ pixels, line type laser source with a power equal to 300 mW, and PC-based image acquisition system with PCI Express slot. National instrument LabVIEW (8.0) and vision acquisition software have been used in application programming interface for image acquisition, display, and storage with a frequency of sampling of 500 acquisitions per second.

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Intelligent bolt-jointed system integrating piezoelectric sensors with shape memory alloys

  • Park, Jong Keun;Park, Seunghee
    • Smart Structures and Systems
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    • v.17 no.1
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    • pp.135-147
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    • 2016
  • This paper describes a smart structural system, which uses smart materials for real-time monitoring and active control of bolted-joints in steel structures. The goal of this research is to reduce the possibility of failure and the cost of maintenance of steel structures such as bridges, electricity pylons, steel lattice towers and so on. The concept of the smart structural system combines impedance based health monitoring techniques with a shape memory alloy (SMA) washer to restore the tension of the loosened bolt. The impedance-based structural health monitoring (SHM) techniques were used to detect loosened bolts in bolted-joints. By comparing electrical impedance signatures measured from a potentially damage structure with baseline data obtained from the pristine structure, the bolt loosening damage could be detected. An outlier analysis, using generalized extreme value (GEV) distribution, providing optimal decision boundaries, has been carried out for more systematic damage detection. Once the loosening damage was detected in the bolted joint, the external heater, which was bonded to the SMA washer, actuated the washer. Then, the heated SMA washer expanded axially and adjusted the bolt tension to restore the lost torque. Additionally, temperature variation due to the heater was compensated by applying the effective frequency shift (EFS) algorithm to improve the performance of the diagnostic results. An experimental study was conducted by integrating the piezoelectric material based structural health monitoring and the SMA-based active control function on a bolted joint, after which the performance of the smart 'self-monitoring and self-healing bolted joint system' was demonstrated.

On-Line Monitoring of Abrasive Water Jet Drilling of Refractory Ceramics Using Acoustic Emission Sensing Technique (Abrasive Waterjet 세라믹 Drilling가공시 Acoustic Emission 신호를 이용한 On-Line Monitoring에 대한 연구)

  • Kwak, Hyo-Sung;Rodovan Kovacevic
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.48-57
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    • 1998
  • Abrasive waterjet(AWJ)은 가공시 열에 의한 가공경화가 없기 때문에 유리, 세라믹, 타이타늄및 금속복합재료와 같은 난삭재의 가공기술로 사용이 증가되었다. Acoustic emission(AE)신호에 의한 AWJ 세라믹 drilling가공시 On-Line Monitoring의 가능성이 고찰되었다. 기계 적인 물성이 서로 상이한 3종류의 세라믹이 본 연구에서 사용되었으며, AE신호는 AWJ drilling의 깊이를 monitoring하는데 유용함을 알 수 있었고 또한 세라믹의 material removal mechanisms을 규명하였다.

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