• Title/Summary/Keyword: mass optimization

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A Study on the Fabrication and Performance Evaluation of Worm Gear Reducer (웜기어 감속기 제작 및 성능평가에 관한 연구)

  • Lee, Dong Gyu;Zhen, Qin;Jeon, Min Hyong;Kim, Lae Sung;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.1-7
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    • 2018
  • We aimed to develop a high quality 3.5 ton class swing reducer by studying the efficiency improvement of the reducer through the optimum design and performance evaluation of the assembled, high efficiency, lightweight 3.5 ton swing reducer. Based on the optimal design of the worm and worm wheel, the optimal manufacturing method of the worm wheel, the optimized casing design, and the optimum design of the output pinion, Respectively. Therefore, in this paper, to improve the efficiency of the worm gear reducer system, we will develop the manufacturing technology and verify the mass production by combining the manufacturing process design, processing and assembling technology according to the optimization design. We have conducted research to realize mass production by product verification such as product efficiency, reliability and durability according to optimal design of worm gear reducer.

Effects of Injector Design Parameter on Nozzle Coking in Diesel Engines (디젤 엔진의 인젝터 설계 변수가 노즐 코킹에 미치는 영향 분석)

  • Kim, Yongrae;Song, Hanho
    • Journal of ILASS-Korea
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    • v.17 no.3
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    • pp.140-145
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    • 2012
  • Recent common-rail injector of a diesel engine needs more smaller nozzle hole to meet the stringent emission regulation. But, small nozzle hole diameter can cause nozzle coking which is occurred due to the deposits of post-combustion products. Nozzle coking has a negative effect on the performance of fuel injector because it obstructs the fuel flow inside a nozzle hole. In this study DFSS (Design for six sigma) method was applied to find the effect of nozzle design parameter on nozzle coking. Total 9 injector samples were chosen and tested at diesel engine. The results show that nozzle hole diameter and K-factor have more effect on nozzle coking than A-mass and hole length. Large hole diameter and A-mass, small hole length and K-factor give more positive performance on nozzle coking in these experimental conditions. But, a performance about nozzle coking and exhaust gas emission shows the opposite tendency. Further study is needed to find the relation between nozzle coking and emission characteristic for the optimization of injector nozzle design.

A Study on the Development of Residual Sway Motion Control System for the Container Crane (컨테이너 크레인의 흔들림 방지장치 개발에 관한 연구)

  • 손유식;김영복
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.35-42
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    • 2000
  • The sway control problem of the pendulum motion of a container hanging on the trolly, which transports containers from a container ship to trucks, is considered in the paper. In the container crane control problem, suppressing the residual swing motion of the container at the end of acceleration or the case of that the unexpected disturbance input exists is main issue. For this problem, in general, the trolley motion control strategy is introduced and applied. But in this paper, we introduce and synthesize a new type of swing motion control system. In this control system, a small auxiliary mass is installed on the spreader. And the actuator reacts against the auxiliary mass, applying intertial control forces to the container to reduce the swing motion in the desired manner. In this paper, we apply the LMI approach and simultaneous optimization design method to design the anti-swing motion control system for the controlled plant. And the simulation result shows that the proposed control strategy is shown to be robust to disturbances like winds and initial sway motion.

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Dynamic response of adjacent structures connected by friction damper

  • Patel, C.C.;Jangid, R.S.
    • Earthquakes and Structures
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    • v.2 no.2
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    • pp.149-169
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    • 2011
  • Dynamic response of two adjacent single degree-of-freedom (SDOF) structures connected with friction damper under base excitation is investigated. The base excitation is modeled as a stationary white-noise random process. As the force-deformation behavior of friction damper is non linear, the dynamic response of connected structures is obtained using the equivalent linearization technique. It is observed that there exists an optimum value of the limiting frictional force of the damper for which the mean square displacement and the mean square absolute acceleration responses of the connected structures attains the minimum value. The close form expressions for the optimum value of damper frictional force and corresponding mean square responses of the coupled undamped structures are derived. These expressions can be used for initial optimal design of the friction damper for connected structures. A parametric study is also carried out to investigate the influence of system parameters such as frequency ratio and mass ratio on the response of the coupled structures. It has been observed that the frequency ratio has significant effect on the performance of the friction damper, whereas the effects of mass ratio are marginal. Finally, the verification of the derived close from expressions is made by correlating the response of connected structures under real earthquake excitations.

Simultaneous optimal damper placement using oil, hysteretic and inertial mass dampers

  • Murakami, Yu;Noshi, Katsuya;Fujita, Kohei;Tsuji, Masaaki;Takewaki, Izuru
    • Earthquakes and Structures
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    • v.5 no.3
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    • pp.261-276
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    • 2013
  • Oil, hysteretic and inertial mass dampers are representatives of passive dampers used for smart enhancement of seismic performance of building structures. Since oil dampers have a nonlinear relief mechanism and hysteretic dampers possess nonlinear restoring-force characteristics, several difficulties arise in the evaluation of buildings including such dampers. The purpose of this paper is to propose a practical method for simultaneous optimal use of such dampers. The optimum design problem is formulated so as to minimize the maximum interstory drift under design earthquakes in terms of a set of damper quantities subject to an equality constraint on the total cost of dampers. The proposed method to solve the optimum design problem is a successive procedure which consists of two steps. The first step is a sensitivity analysis by using nonlinear time-history response analyses, and the second step is a modification of the set of damper quantities based upon the sensitivity analysis. Numerical examples are conducted to demonstrate the effectiveness and validity of the proposed design method.

Formulation of a novel bacterial consortium for the effective biodegradation of phenol

  • Dhanya, V.
    • Advances in environmental research
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    • v.9 no.2
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    • pp.109-121
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    • 2020
  • Phenol is frequently present as the hazardous pollutant in petrochemical and pesticide industry wastewater. Because of its high toxicity and carcinogenic potential, a proper treatment is needed to reduce the hazards of phenol carrying effluent before being discharged into the environment. Phenol biodegradation with microbial consortium offers a very promising approach now a day's. This study focused on the formulation of phenol degrading bacterial consortium with three bacterial isolates. The bacterial strains Bacillus cereus strain VCRC B540, Bacillus cereus strain BRL02-43 and Oxalobacteraceae strain CC11D were isolated from detergent contaminated soil by soil enrichment technique and was identified by 16s rDNA sequence analysis. Individual cultures were degrade 100 μl phenol in 72 hrs. The formulated bacterial consortium was very effective in degrading 250 μl of phenol at a pH 7 with in 48 hrs. The study further focused on the analysis of the products of biodegradation with Fourier Transform Infrared Spectroscopy (FT/IR) and Gas Chromatography-Mass Spectroscopy (GC-MS). The analysis showed the complete degradation of phenol and the production of Benzene di-carboxylic acid mono (2-ethylhexyl) ester and Ethane 1,2- Diethoxy- as metabolic intermediates. Biodegradation with the aid of microorganisms is a potential approach in terms of cost-effectiveness and elimination of secondary pollutions. The present study established the efficiency of bacterial consortium to degrade phenol. Optimization of biodegradation conditions and construction of a bioreactor can be further exploited for large scale industrial applications.

System Analysis of the Liquid Rocket Engine with Staged Combustion Cycle (단계식 연소 사이클 액체로켓엔진의 시스템 해석)

  • Lee, Sang-Bok;Lim, Tae-Kyu;Yoo, Seung-Young;Oh, Seok-Hwan;Roh, Tae-Seoung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.46-51
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    • 2012
  • This study aims to develop the performance analysis program on the staged combustion cycle of the liquid rocket engine using liquid oxygen(LOx) as oxidizer, liquid hydrogen(LH2) and RP-1 as fuel. The developed analysis program can obtain the propellant mass flow rate, the specific impulse, and representative design values of engine components for the required thrust satisfying pressure, mass flow, and energy balance conditions. The analysis results show that the the specific impulses (Isp) compared to those of the real engines have been less than 1%. With additional constraints, the program will be improved for the system optimization.

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Effectiveness of design procedures for linear TMD installed on inelastic structures under pulse-like ground motion

  • Quaranta, Giuseppe;Mollaioli, Fabrizio;Monti, Giorgio
    • Earthquakes and Structures
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    • v.10 no.1
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    • pp.239-260
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    • 2016
  • Tuned mass dampers (TMDs) have been frequently proposed to mitigate the detrimental effects of dynamic loadings in structural systems. The effectiveness of this protection strategy has been demonstrated for wind-induced vibrations and, to some extent, for seismic loadings. Within this framework, recent numerical studies have shown that beneficial effects can be achieved by placing a linear TMD on the roof of linear elastic structural systems subjected to pulse-like ground motions. Motivated by these positive outcomes, closed-form design formulations have been also proposed to optimize the device's parameters. For structural systems that undergo a near-fault pulse-like ground motion, however, it is unlikely that their dynamic response be linear elastic. Hence, it is very important to understand whether such strategy is effective for inelastic structural systems. In order to provide new useful insights about this issue, the paper presents statistical results obtained from a numerical study conducted for three shear-type hysteretic (softening-type) systems having 4, 8 and 16 stories equipped with a linear elastic TMD. The effectiveness of two design procedures is discussed by examining the performances of the protected systems subjected to 124 natural pulse-like earthquakes.

An improved Big Bang-Big Crunch algorithm for structural damage detection

  • Yin, Zhiyi;Liu, Jike;Luo, Weili;Lu, Zhongrong
    • Structural Engineering and Mechanics
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    • v.68 no.6
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    • pp.735-745
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    • 2018
  • The Big Bang-Big Crunch (BB-BC) algorithm is an effective global optimization technique of swarm intelligence with drawbacks of being easily trapped in local optimal results and of converging slowly. To overcome these shortages, an improved BB-BC algorithm (IBB-BC) is proposed in this paper with taking some measures, such as altering the reduced form of exploding radius and generating multiple mass centers. The accuracy and efficiency of IBB-BC is examined by different types of benchmark test functions. The IBB-BC is utilized for damage detection of a simply supported beam and the European Space Agency structure with an objective function established by structural frequency and modal data. Two damage scenarios are considered: damage only existed in stiffness and damage existed in both stiffness and mass. IBB-BC is also validated by an existing experimental study. Results demonstrated that IBB-BC is not trapped into local optimal results and is able to detect structural damages precisely even under measurement noise.

A Study on the Heat and Mass Balance of Smelting Reduction Process for Manganese Nodules (망간단괴 용융환원 제련공정의 물질 및 열수지 모델링)

  • Cho, Moon Kyung;Park, Kyung Ho;Min, Dong Joon
    • Korean Journal of Metals and Materials
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    • v.47 no.5
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    • pp.304-310
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    • 2009
  • Recently, manganese nodule has been focused on alternative resources because of its high grade of noble metallic elements such as Co, Ni, and Cu etc. From the viewpoint of an optimization the operating variables for energy efficiency of smelting reduction process, thermodynamic model for smelting reduction process of Manganese nodule was developed by using energy and material balance concept. This model provided that specific consumption of pure oxygen and coke was strongly depended on post combustion ratio (PCR) and heat transfer efficiency (HTE). The dressing and dehydrating process of low grade manganese can be proposed an essential process to minimize the specific energy consumption with decreasing slag volume. The effect of electricity coal base smelting reduction process was also discussed from the energy optimizing point of view.