• Title/Summary/Keyword: manufacturing system operation

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Determination of the Optimal Configuration of Operation Policies in an Integrated-Automated Manufacturing System Using the Taguchi Method and Simulation Experiments (다구치방법과 시뮬레이션을 이용한 통합된 자동생산시스템의 최적운영방안의 결정)

  • Lim, Joon-Mook;Kim, Kil-Soo;Sung, Ki-Seok
    • IE interfaces
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    • v.11 no.3
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    • pp.23-40
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    • 1998
  • In this paper, a method to determine the optimal configuration of operating policies in an integrated-automated manufacturing system using the Taguchi method and computer simulation experiments is presented. An integrated-automated manufacturing system called direct-input-output manufacturing system(DIOMS) is described. We only consider the operational aspect of the DIOMS. Four operating policies including input sequencing control, dispatching rule for the storage/retrieval(S/R) machine, machine center-based part type selection rule, and storage assignment policy are treated as design factors. The number of machine centers, the number of part types, demand rate, processing time and the rate of each part type, vertical and horizontal speed of the S/R machine, and the size of a local buffer in the machine centers are considered as noise factors in generating various manufacturing system environment. For the performance characteristics, mean flow time and throughput are adopted. A robust design experiment with inner and outer orthogonal arrays are conducted by computer simulation, and an optimal configuration of operating policies is presented which consists of a combination of the level of each design factor. The validity of the optimal configurations is investigated by comparing their signal-to-noise ratios with those obtained with full factorial designs.

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Dsign of Virtual Manufacturing Device for MMS Operations in MAP Network (MAP네트웨크에서 MMS운영을 위한 가상 제조 기기의 설계)

  • Kim, Jeong-Ho;Lee, Sang-Beom
    • The Transactions of the Korea Information Processing Society
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    • v.2 no.3
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    • pp.397-405
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    • 1995
  • In order to operate the automatic devices of manufacturing process more efficiently and to solve the needs of the resource sharing,network technology is applied to the unit control devices located in common manufacturing zone and operated by connecting them.In this paper,functional standard of the network operation layer is set as MAP standard application layer of MMS(manufacturing message standard)for the cell or group,which is suggested by CIM (computer integrated manufacturing) standardization as common manufacturing zone.MMS is composed of abstract message which is not consider specific devices.Then,specific message standard must be defined to operate MMS.It is designed as VMD (virtual manufacturing device)objects which are abstract objects to perform group management based on the companion standard.Also they are operated in the group management model system.Group management operation takes multicast communication method which is the communication from single source to the multiple sinks, and the group management system and unit control devices are performed as VMD and real device mapping.

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The Development of a Shop Floor-Centered Information System for the Integration of Design and Manufacturing Data (생산 현장 중심의 설계/생산 통합 정보 시스템 개발)

  • Han K. H.;Park C. W.;Oak J. S.;Kim K. S.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.4
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    • pp.237-243
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    • 2005
  • To increase the productivity and efficiency of an enterprise, all relevant product information should be provided to shop floor workers timely and in a unified form because shop floor workers are final consumers of most accumulated information generated from various departments of an enterprise. But, most existing enterprise information systems have an emphasis upon providing design/manufacturing information to office workers. Proposed in this study is the development of integrated design/manufacturing information system focused on providing cohesive information required to shop floor activities. For developing integrated information system, the functional requirements at the shop floor are identified and analyzed. Based on the extracted functional requirements, object-oriented system design and implementation is conducted. By using this system, shop floor workers can use all relevant information required to their daily operation in a integrated and unified form.

A Successful Operation Method and Practical Analysis of Requirements in Quality Management System : Focused on Manufacturing Companies in Kyungnam Province (품질경영시스템의 요구사항 활용 실태분석과 성공적 운영방안 -경남지역 제조업체를 중심으로 -)

  • Park Dong-Joon;Kang In-Seon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.2
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    • pp.60-68
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    • 2005
  • ISO 9000 quality standards families were established in 1987 and have been started to implement Korean industry since early 1990s. ISO 9000 standards families of 1987 were revised in 1994 and 2000, respectively, by request of world wide certification bodies and industry quality experts. This article reviews the necessity of ISO 9001 :2000 revision, quality management principles behind it, and benefits that ISO 9001: 2000 could bring. We summarize responses of foreign industry that ISO 9001: 2000 has been implemented. Survey questionnaire for 23 requirements of ISO 9001: 2000 from manufacturing companies of Busan and Kyungnam provinces are collected. Research hypotheses that there is any difference in quality management system practical application due to company size and implementation motivation are tested using SPSS. Finally, recommendations are provided for operating successful quality management system.

An Evaluation of Pneumatic Conveyor Equipment Stability Through Fluid Structure Interface Analysis (FSI 해석을 통한 공기압 컨베이어 장치의 안전성 평가)

  • Kim, Chan-Woo;Yoo, Ji-In;Roh, Hyun-Woo;Choi, Sung-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.94-99
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    • 2019
  • To evaluate the stability of a pneumatic conveyor system, a flow analysis and structural analysis were performed using the FSI technique. Prototypes were fabricated and verified. As a result of the flow analysis, the maximum pressure applied to the device was calculated to be 0.55 MPa. The structural analysis determined that the maximum stress was 131 MPa and the yield strength of the structure was less than 205 MPa. The safety of the system was confirmed by the fact that no deformation occurred during the manufacturing and operation of the prototype.

Development of Domestic Standardization in Smart Factory and Manufacturing Data (국내 스마트공장 및 제조 데이터 표준 개발 동향)

  • Cho, Woong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.16 no.5
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    • pp.783-788
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    • 2021
  • Smart manufacturing is defined as the fully ICT-based manufacturing process which digitized, optimized, and automized the of manufacturing system in smart factory which includes product planning, design, production, quality, stock, procure. In this paper, we introduce the development of domestic standardization of smart factory and manufacturing data which are generated in operation of smart factory. We focus on general standardization of smart factory/ICT-based manufacturing system and data transactions related issues since the range of standardization is too wide. Based on these standardization review, we discuss the several concerns for utilization of manufacturing data.

A Study on Parts Route Selection and Economic Design in Flexible Manufacturing System (유연 제조시스템에서 작업경로선택과 경제적인 설계에 관한 연구)

  • 장석화
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.43
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    • pp.249-263
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    • 1997
  • This paper addresses the parts route selection and economic design in flexible manufactuirng system (FMS). Parts are processed through several stage workstations according to operation sequences. The machine of each workstation can do multiple operation functions. And the operation stage of a part can be processed in several workstations, which are non-identical in functional performance. The objective of this paper is to determine the processing routes of parts, number of machine at each workstation, number of vehicle and makespan time. Two models are suggested. One is assumed that the operation stage of parts can be processed at the only one among several available workstations. Other is assumed that the operation stage of parts is allowed to be processed at several workstations. Parts are transported by automated guided vehicles (AGVs). The decision criteria is to minimize the sum of processing cost, travel cost, setup cost and overhead cost. The formulation of models is represented. A solution algorithm is suggested, and a numerical example is shown.

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Design and Implementation of A System Controller for the Control and Operation of the Educational FMS (교육용 FMS의 제어 및 운영을 위한 시스템 컨트롤러 구축 연구)

  • 박정현;송춘경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.407-412
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    • 2001
  • 국내외 자동화 및 생산시스템 관련 교육기관에서 생산시스템의 제어 및 운영을 위한 기자재로써 교육용 FMS(Flexible Manufacturing System)를 도입, 운영하고 있다. 하지만 상당수 교육기관에서 당초의 도입목표를 제대로 달성하지 못하고 있는 실정이다. 본 논문에서는 교육기관에서 생산시스템 교육을 위해 필요한 교육용 FMS의 주요 기능과 역할을 정의하고, FMS 운영소프트웨어인 시스템 컨트롤러의 구축을 통한 시스템통합과 생산시스템 제어 및 운영을 위한 교육방안을 제시하고자 한다.

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공정계획 및 일정계획 통합을 위한 가상 생산 시스템

  • 박지형;염기원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.885-888
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    • 1995
  • Virtual Manufacturing System(VMS) is a computer model that represents the precise and whole structure of manufacturing system and simulates their physical and logical behavior in operation. In this paper, a real time simulation for the virtual factory is proposed to integrate a process planning with scheduling under distributed environments. In order to communicate the information under distributed environment, weuse a sever/client concept and socket program. the VMS is implemented on the internet environment.

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A Study on the Improvement of Sculptured surface Sopography in Milling Operation by Using Tertiary Motion Attachment (밀링작업에서 보조장치를 이용한 자유곡면의 표면거칠기 향상에 관한 연구)

  • 홍민성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.66-72
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    • 1996
  • The applicability of a new method, termed the whirling motion concept, for the improvement of the surface finish in milling three-dimensional sculptured surfaces has been investigated. A method for implementing this concept o conventional NC machines that utilize a suitably configured attachment has been proposed. The tool path equation for the ball-end milling process, based on the surface-shaping system, has been obtained. Both results of the computer simulation and the experiment verified the proposed approach.

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