• Title/Summary/Keyword: manufacturing system operation

Search Result 804, Processing Time 0.027 seconds

A Case Study on Operation Practices of ISO 9000:2000 Quality Management System (ISO 9001 : 2000 품질경영시스템 운영에 관한 조사연구)

  • Kim, Ho-Gyun;Park, Dong-Jun;Gang, Byeong-Hwan
    • Proceedings of the Korean Operations and Management Science Society Conference
    • /
    • 2004.05a
    • /
    • pp.71-74
    • /
    • 2004
  • The organizations registered ISO 9000:1994 have upgraded to ISO 9001:2000 family through transition period by December, 2003. Some features of ISO 9001:2000 family are that it merged three ISO 9000 series, reduced 20 requirements to five major clauses, and focused on Plan-Do-Check-Act improvement cycle. We interviewed quality managers and staffs of 37 companies certified ISO 9001:2000 in Busan and Kyungnam provinces where most machine, metalwork, and manufacturing companies in South Korea are located. Using statistical analysis, we find out which status of firms are related with the requirements of five clauses. We also discover if there is any difference in performing the requirements depending on top managership, reasons for seeking ISO 9001:2000 certification, and ISO 9001:2000 operating period.

  • PDF

A Study on the optimal Process Planning and Die design for manufacturing Bolts by multi-former (다단-포머용 볼트류 제작을 위한 최적의 공정 및 금형설계에 관한 연구)

  • 박철우;김철;김영호
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.10a
    • /
    • pp.1307-1311
    • /
    • 2004
  • This paper deals with an automated computer-aided process planning and die design system by which designer can determine operation sequences even if they have a little experience in process planning and die design for axisymmetric products. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. They can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution on the level of the required forming loads by controlling the forming ratios. Especially in die design module an optimal design technique and horizontal split die were investigated for determining appropriate dimensions of components of multi-former die set. It is constructed that the proposed method can be beneficial for improving the tool life of die set at practice.

  • PDF

A Lagrangian Relaxation Approach to Capacity Planning for a Manufacturing System with Flexible and Dedicated Machines

  • Lim, Seung-Kil;Kim, Yeong-Dae
    • Journal of the Korean Operations Research and Management Science Society
    • /
    • v.23 no.2
    • /
    • pp.47-65
    • /
    • 1998
  • We consider a multiperiod capacity planning problem for determining a mix of flexible and dedicated capacities under budget restriction. These capacities are controlled by purchasing flexible machines and/or new dedicated machines and disposing old dedicated machines. Acquisition and replacement schedules are determined and operations are assigned to the flexible or dedicated machines for the objective of minimizing the sum of discounted costs of acquisition and operation of flexible machines, new dedicated machines, and old dedicated machines. In this research, the Problem is formulated as a mixed integer linear Program and solved by a Lagrangian relaxation approach. A subgradient optimization method is employed to obtain lower bounds and a multiplier adjustment method is devised to improve the bounds. We develop a linear programming based Lagrangian heuristic algorithm to find a good feasible solution of the original problem. Results of tests on randomly generated test problems show that the algorithm gives relatively good solutions in a reasonable amount of computation time.

  • PDF

Practical Methodology of the Integrated Design and Power Control Unit for SHEV with Multiple Power Sources

  • Lee, Seongjun;Kim, Jonghoon
    • Journal of Electrical Engineering and Technology
    • /
    • v.11 no.2
    • /
    • pp.353-360
    • /
    • 2016
  • Series hybrid electric vehicles (SHEVs) having multiple power sources such as an engine- generator (EnGen), a battery, and an ultra-capacitor require a power control unit with high power density and reliable control operation. However, manufacturing using separate individual power converters has the disadvantage of low power density and requires a large number of power and signal cable wires. It is also difficult to implement the optimal power distribution and fault management algorithm because of the communication delay between the units. In order to address these concerns, this approach presents a design methodology and a power control algorithm of an integrated power converter for the SHEVs powered by multiple power sources. In this work, the design methodology of the integrated power control unit (IPCU) is firstly elaborately described, and then efficient and reliable power distribution algorithms are proposed. The design works are verified with product-level and vehicle-level performance experiments on a 10-ton SHEV.

A Study on the Development of the Screw for Permanent Fixing Using ADS (ADS를 이용한 영구체결용 나사개발에 관한 연구)

  • 박진형;김태호;김민주;이승수;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2001.10a
    • /
    • pp.286-291
    • /
    • 2001
  • This study is an introduction of ADS in which we have written out programs which can design three-dimensional machine parts and reduce the required time for design them comparing with other CADs. Among the machine parts, screws are commonly used in joining one part to another because of easy handing but welding and rivet are used to join permanently them even thought hard operation. Consequently, we have developed the screw fer permanent fixing using stairs type screw threads, which is considered as the main machine parts in joining. For that, we designed permanent fastened screws according to the different rotation angle using VisualLISP and transferred it to ANSYS, structural solution program, to find out allowance load, maximum equivalent stress and where it occur.

  • PDF

A Study on the Manufacturing Rapid Prototype Using Bronze (Bronze를 이용한 쾌속조형제조에 대한 연구)

  • 전병철;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.204-209
    • /
    • 1995
  • The implementation of rapid prototyping technologies has been developed for automotive engineering by utilizing concurrent engineering principes integrated with slective laser sintering. The Selective Laser Sintering, in which a part is generated in layers form powder using a computer-controlled laser scanning apparatus and power feed system. An over view of the basic principles of SLS Machine operation is given. Binding mechanisms are described for power which becomes thermally activated bye the scanning laser beam; viscous flow and melting of a low-melting-point phase in powder. The production of parts from metal is described, including post processing to improve structural integrity and induce a transformation.

  • PDF

A Study on Tool Wear and AE Signal Characteristics in Face Milling of SUS304 (SUS304의 정면밀링 가공시 공구마모와 AE신호 특성에 관한 연구)

  • Oh, S.H.;Kim, S.I.;Kim, T.Y.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.3
    • /
    • pp.5-14
    • /
    • 1995
  • In recent years, the automization of cutting machine tools has been developed very fast. Hance, the in-process detection of cutting condition is very important for automatic manufacturing system in factory. Acoustic Emission(AE) has been widely used in monitoring the cutting conditions, because of high sensitivity of AE signal and low cost of AE equipment. This experimental study deals with the relations between AE signal, cutting force charcteristics and tool wear in the machining of SUS304. Face milling operation is used for the analysis between tool wear and AE signal.

  • PDF

Construction of Korean Space Weather rediction Center: K-SRBL

  • Bong, Su-Chan;Kim, Yeon-Han;Cho, Kyung-Suk;Choi, Seong-Hwan;Park, Young-Deuk;Gary, Dale E.
    • Bulletin of the Korean Space Science Society
    • /
    • 2008.10a
    • /
    • pp.32.2-32.2
    • /
    • 2008
  • A major solar radio burst can disturb many kinds of radio instruments, including cellular phone, GPS, and radar. Korea Astronomy and Space Science Institute (KASI) is developing Korean Solar Radio Burst Locator (KSRBL) in collaboration with New Jersey Institute of Technology. KSRBL is a single dish radio spectrograph, which records the spectra of microwave (0.5 - 18 GHz) bursts with 1 MHz spectral resolution and 1 s time cadence, and locates their positions on the solar disk within 2 arcmin. Hardware manufacturing is almost completed including 4-channel digitizer/FPGA. The system is currently installed at Owens Valley Radio Observatory (OVRO), and test of the operation is in progress. It will be installed at KASI in 2009. We report current status and test results of KSRBL.

  • PDF

The Fundamental Characteristics of Novel Switched Reluctance Motor with Segment Core Embedded in Aluminum Rotor Block

  • Oyama Jun;Higuchi Tsuyoshi;Abe Takashi;Tanaka Keisuke
    • Journal of Electrical Engineering and Technology
    • /
    • v.1 no.1
    • /
    • pp.58-62
    • /
    • 2006
  • We proposed a novel segment type switched reluctance motor (SRM) in which the segment core was embedded in aluminum (conductive metal) rotor block in order to increase the mechanical strength and easy manufacturing as well as to improve the performance characteristics and reduce the vibration and acoustic noise. This paper explains the operation principle and the drive system and shows the experimental results in comparison with the VR type SRM.

Diagnosis of a Pump by Frequency Analysis of Operation Sound (펌프의 작동음 주파수 분석에 의한 진단)

  • 이신영;박순재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2003.10a
    • /
    • pp.137-142
    • /
    • 2003
  • A fundamental study for developing a system of fault diagnosis of a pump is performed by using neural network. The acoustic signals were obtained and converted to frequency domain for normal products and artificially deformed products. The signals were obtained in various driving frequencies in order to obtain many types of data from a limited number of pumps. The acoustic data in frequency domain were managed to multiples of real driving frequency with the aim of easy comparison. The neural network model used in this study was 3-layer type composed of input, hidden, and output layer. The normalized amplitudes at the multiples of real driving frequency were chosen as units of input layer, Various sets of teach signals made from original data by eliminating some random cases were used in the training. The average errors were approximately proportional to the number of untaught data. The results showed neural network trained by acoustic signals can be used as a simple method far a detection of machine malfunction or fault diagnosis.

  • PDF