• 제목/요약/키워드: manufacturing system operation

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A Study on the Improvement of Quality Management System to Improve Weapon System Performance (무기체계 성능보장을 위한 품질관리 제도개선 연구)

  • Bong, Ju-Sung;Baek, Il-Ho;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.35-46
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    • 2021
  • The purpose of this study is to establish effective quality control activities to maintain proper operation rates and improve the performance of research and development weapon systems. Quality control improvement measures suitable for the actual conditions of our military were identified by comparing the operational methods and advantages/disadvantages of the domestic quality control systems Defense Quality Management System and Defense Quality mark with those of the systems employed in the US(QPL and QML). In order to ensure the reliability of the weapon system, it is imperative to operate a design-oriented self-quality management system through manufacturing-oriented government-led inspection and to expand and reorganize the certification system divided into manufacturing items and companies.

Model Structuring Technique by A Knowledge Representation Scheme: A FMS Fractal Architecture Example (지식 표현 기법을 이용한 모델 구조의 표현과 구성 : 단편구조 유연생산 시스템 예)

  • 조대호
    • Journal of the Korea Society for Simulation
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    • v.4 no.1
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    • pp.1-11
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    • 1995
  • The model of a FMS (Flexible Manufacturing System) admits to a natural hierarchical decomposition of highly decoupled units with similar structure and control. The FMS fractal architecture model represents a hierarchical structure built from elements of a single basic design. A SES (System Entity Structure) is a structural knowledge representation scheme that contains knowledge of decomposition, taxonomy, and coupling relationships of a system necessary to direct model synthesis. A substructure of a SES is extracted for use as the skeleton for a model. This substructure is called pruned SES and the extraction operation of a pruned SES from a SES is called pruning (or pruning operation). This paper presents a pruning operation called recursive pruning. It is applied to SES for generating a model structure whose sub-structure contains copies if itself as in FMS fractal architecture. Another pruning operation called delay pruning is also presented. Combined with recursive pruning the delay pruningis a useful tool for representing and constructing complex systems.

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Development of a Training System for Lathe Operation Using a Simulator with Relationship between Speed of Tool Feed and Cutting Sound/Shape of Chips

  • Kawashimo, Takashi;Doyo, Daisuke;Yamaguchi, Tatsuya;Nakajima, Ryosuke;Matsumoto, Toshiyuki
    • Industrial Engineering and Management Systems
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    • v.14 no.2
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    • pp.175-182
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    • 2015
  • The recent manufacturing industry in Japan has found it difficult to transfer skills from trained workers to inexperienced workers because the former ages and then retires. This is a particular problem for lathe process, as this operation requires explicit and tacit knowledge, and defining the skills clearly in a manual is difficult. This study aims to develop a training system for lathe operation by using a simulator; this includes formulas that help define the relationship between the speed of tool feed and cutting sound/shape of chips which were proposed in the preceding study. The developed training system is verified the effectiveness.

Real Time Information Sharing Using a Wireless Internet Environment for Effective Panel Shop Operation (무선 인터넷기반 실시간 정보 처리를 통한 판넬 공장의 효과적 운용방법 연구)

  • Chang, Yun-Sung;Shin, Jong-Gye;Lee, Kwang-Kook;Lee, Jang-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.3 s.147
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    • pp.392-398
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    • 2006
  • A prototype of MES(Manufacturing Execution System) applied to panel assembly shop is implemented by using PDA(Personal Digital Assistant) and wireless database web server. The system is developed based on the Dot Net framework. The prototype can exchange the manufacturing execution data between production managers in the control room and workers in the factory through wireless internet communication. Manufacturing model of the panel shop is designed by using IDEF0 and UML method to understand the characteristics of the information and the data entities from the PPR-S view. Several issues in the shop were revealed from the manufacturing model analysis. The most typical problem was the lack of information sharing between the managing workers and the assembly workers. The problem prevents the workers and labors from sharing the process information and continuous workpiece flow In interactive way. To increase the information and data flow, a wireless internet based system is implemented and PDAs are linked together to exchange the process planning data and in-process data between the workers. It is anticipated that PDA and the implemented system can enable the process control at each process stages to obtain the well-organized operation.

Construction of a Verified Virtual NC Simulator for the Cutting Machines at Shipyard Using the Digital Manufacturing Technology (디지털 매뉴팩쳐링 기법을 이용한 절단기기의 검증된 가상 NC 시뮬레이터 구축)

  • Jung, Ho-Rim;Yim, Hyun-June;Lee, Jang-Hyun;Choi, Yang-Ryul;Kim, Ho-Gu;Shin, Jong-Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.1 s.139
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    • pp.64-72
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    • 2005
  • Digital manufacturing is a technology to simulate the real manufacturing process using the virtual model representing the physical schema and the behavior of the real manufacturing system including resources, processes and product information. Therefore, it can optimize the manufacturing system or prevent the bottleneck processes through the simulation before the manufacturing plan is executed. This study presents a method to apply the digital manufacturing technology for the steel cutting process in shipyard. The system modeling of cutting shop is carried out using the IDEF and UML which is a visual modeling language to document the artifacts of a complex system. Also, virtual NC simulators of the cutting machines are constructed to emulate the real operation of cutting machines and NC codes. The simulators are able to verify the cutting shape and estimate the precise cycle time of the planned NC codes. The validity of the virtual model is checked by comparing the real cutting time and shape with the simulated results. It is expected that the virtual NC simulators can be used for accurate estimation of the cutting time and shape in advance of real cutting work.

Development of Thermal Imprint System for Net-Shape Manufacturing of Multi-layer Ceramic Structure (세라믹 정형 가공을 위한 성형기 개발)

  • Park, C.K.;Rhim, S.H.;Hong, J.P.;Lee, J.K.;Yoon, S.M.;Ko, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.401-404
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    • 2008
  • In the present investigation, a high precision thermal imprint system for micro ceramic products was developed and the net-shape manufacturing of multi-layer ceramic reflector for LED (Light Emitting Diode) was conducted with a precision metal die. Workpiece used in the present investigation were the multi-layer laminated ceramic sheets with pre-punched holes. The cavity with arbitrary angle was formed on the circular and rectangular holes of the ceramic sheets. During the imprinting process, the ambient temperature of the imprint system was kept over the transition temperature of the ceramic sheet and then rapidly cooled. The results in this paper show that the present method can be successfully applied to the fabrication of very small size hole array for ceramic reflector in a one step operation.

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소프트웨어 개발 관점에서 본 쉘 콘트롤러의 설계

  • 박경진;도성희;이재명;정병수;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.291-296
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    • 2001
  • The computerized automation of modern manufacturing system is tremendously important for the cost reduction. Recently, the automation is being realized by Computer Integrated Manufacturing (CIM) concept and the unmanned factory is the final goal of the automation. The automation of the low level of factory is the most crucial and difficult aspect in total CIM environment since various machines are involved. A cell is defined as a manufacturing group of closely related machineries in the entire factory hierarchy, The management scheme for a cell controller is defined from the software viewpoint. The domain of a cell is designed with tasks(processes) in a multiple-task operating system. The operation of the cell is established by defining schemes for overall control of the cell domain, databases, job scheduling, communications within the domain, user-interface and communications with outside machines. Although the software is developed in a specific operating system and WINDOW facilities, the operating strategies can be applied globally.

A Study on the AGV Operation Using Production Cycle Time (생산주기를 활용한 AGV 운용에 관한 연구)

  • 김지표
    • Journal of the Korean Operations Research and Management Science Society
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    • v.27 no.1
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    • pp.107-117
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    • 2002
  • The ever-glowing demands for more responsiveness and more flexibility in manufacturing generate greater expectation for the AGV system. So far. a significant amount of research has been carried out to fulfill those requirements. However, the dynamic characteristics of manufacturing systems make it hard to solve the problem analytically. In this paper, the AGV system is analyzed in the production environments which adopt a cycle time to produce materials. The use of the cycle time could eliminate much of uncertainty Inherent In the manufacturing process so that it is possible to build the deterministic model for the AGV systems, which eventually Produce better results on the important issues such as AGV dispatching, determination of the number of AGVs, and empty vehicle travel time.