• Title/Summary/Keyword: manufacturing progress

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Assessment of Cutting Performance for SM45C using CNC Lathe (CNC에 의한 SM45C 선삭시 절삭성능 평가)

  • 황경충
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.104-116
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    • 1998
  • This paper provides a review of the performance for SM45C using the CNC lathe. Under the constant cutting area, the tool wear for large feed rate is more than the small feed rate, and the progress goes more rapidly as the cutting speed is increased. This is caused by the friction between the workpiece and the bite. The average cutting force increases as the feedrate increases, and decreases as the cutting speed increases. This is because the effective rake/shear angle becomes smaller as the feedrate becomes larger. The higher is the cutting speed and the aspect ratio (the ratio for depth of cut to feedrate), the lower is the cutting force and the surface roughness. Also, for the optimal selection of the cutting conditions, many experimental graphical data were obtained. That is, the cutting force, the tool life, and the surface roughness were measured and investigated as the depth of cut and the feedrate changed. And the size effect was examined as the depth of the cut varied.

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An Evaluation of the Fatigue Properties for External Panel Using Low Density SMC (저비중 SMC 외장패널의 피로특성 평가)

  • Kim, Eun-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.830-835
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    • 2012
  • A research for application of LDSMC(Low Density Sheet Molding Compound) composite is in progress for lightening the weight. This paper has performed fatigue test and simulation of external panel for Korean commercial vehicle. Before the fatigue test, static test was carried out. From the test, the structural safety was investigated using Goodman diagram. After the static test performance, the fatigue test was conducted at a range of load frequency 5Hz, a stress ratio(R) of 0.05 and an endurance limit of $10^6$ to obtain the S-N curve. The S-N curve is applied to the fatigue analysis of the external panel assembly. The result of FEM analysis was in accord with the experimental result within 83% confidence. It showed that the process to set up the safety range of allowable error is required in process of the design and simulation verification.

A study on Improvement of Workpiece Deformation In High Frequency Heat Treatment (고주파 열처리에서 공작물 변형 개선에 관한 연구)

  • Hong, Sung-Oh;Kim, Hong-Bae;Cho, Gyu-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.31-36
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    • 2003
  • Base and saddle feed drive system in machine tool puts in operation for Improvement of life and endure by high frequency heat treatment. In this time, work requirement of establishment to gets by repeat experimentation. In this paper, using the finite elementary method, we predict and revision processing, and gets minimizing of deformation and reduce the progress of Grinding works. Moreover, having high frequency heat treatment, the maximum deformation genesis m the middle parts without slideway length. Take deformation Into finite element program (ANSYS) of taper process in roughing process, after having high frequency heat treatment, existed quantity of deformation can be reduced down to 80 percents.

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Development of Polishing Machine for Free Form Surface Die (자유 곡면 금형 연마기 개발)

  • 박정훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.417-422
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    • 2000
  • In the process of die manufacturing, according to increasing demand of die and molds, the efficient machining of dies and molds has been increased. However, while the cutting process has been automated by the progress of CNC(computer numerical control) and CAD/CAM, the polishing process still depends on the experienced knowledge of an expert. Also, even when workers are skilled in polishing dies. it takes much time to obtain the required roughness and smoothness on the surface of a die. Moreover, many workers gradually avoid doing polishing work because of the poor working conditions caused by dust and noise. Therefore, to improve productivity and to solve the potential shortage of skilled workers, a user-friendly automatic polishing system was developed in this research. The developed polishing system with five degrees of freedom is able to keep the polishing tool normal to the die surface during operation and is able to maintain a pressure constantly by the developed pneumatic system. Also, to evaluate polishing performance of the developend system and find the polishing conditions, the various polishing experiments were carried out.

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Strength Evaluation on CFRP Hat-shaped Sectional Members According to Changes in Temperature Under Hygrothermal Environment (온도 변화에 따른 열습 환경하에서의 CFRP 모자형 단면부재의 강도평가)

  • Yang, Yongjun;Kook, Hyun;Yang, Inyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.892-896
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    • 2012
  • CFRP composites with light weight, high strength, and high elasticity by comparing with metal are widely used rather than previous steel plates. However, CFRP composite material has the weakness at hydrothermal and collapsed impact environment. Especially, moisture absorption into composite material can change molecule arrangement and chemical properties under hydrothermal environment. And static collapse experiment is the research in the differences of absorbed energy and deformation mode between moisture and non-moisture absorbed specimens. This study is compared and analyzed on the progress change of moisture absorption ratio after setting up the temperatures of 60 and 80 degrees C in order to comprehend how the change in the temperature influences on moisture absorption status inside CFRP composite materials.

Advances in excimer laser annealing for LTPS manufacturing

  • Herbst, Ludolf;Simon, Frank;Paetzel, Rainer;Chung, Suk-Hwan;Shida, Junichi
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.1032-1035
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    • 2009
  • Several different production technologies for Low-Temperature Poly-Silicon (LTPS) have been proposed over the last years. However, finally the progress in Excimer-laser-based crystallization has lead to the best cost-to-performance ratio of LTPS manufacturing for use in active-matrix-based displays. In this paper, we report on recent and significant technical advances in light sources, optical beam deliveries and beam irradiation systems targeted at enabling ultra-uniform mura-free LTPS active-matrix backplanes while simultaneously lowering production costs and increasing throughput.

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A Study on the Cost-Volume-Profit Analysis Adjusted for Learning Curve (C.V.P. 분석에 있어서 학습곡선의 적용에 관한 연구)

  • 연경화
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.5 no.6
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    • pp.69-78
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    • 1982
  • Traditional CVP (Cost-Volume-Profit) analysis employs linear cost and revenue functions within some specified time period and range of operations. Therefore CVP analysis is assumption of constant labor productivity. The use of linear cost functions implicity assumes, among other things, that firm's labor force is either a homogenous group or a collection homogenous subgroups in a constant mix, and that total production changes in a linear fashion through appropriate increase or decrease of seemingly interchangeable labor unit. But productivity rates in many firms are known to change with additional manufacturing experience in employee skill. Learning curve is intended to subsume the effects of all these resources of productivity. This learning phenomenon is quantifiable in the form of a learning curve, or manufacturing progress function. The purpose d this study is to show how alternative assumptions regarding a firm's labor force may be utilize by integrating conventional CVP analysis with learning curve theory, Explicit consideration of the effect of learning should substantially enrich CVP analysis and improve its use as a tool for planning and control of industry.

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Optimized O2 Plasma Surface Treatment for Uniform Sphere Lithography on Hydrophobic Photoresist Surfaces

  • Yebin Ahn;Jongchul Lee;Hanseok Kwon;Jungbin Hong;Han-Don Um
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.37 no.2
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    • pp.188-194
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    • 2024
  • This paper introduces an optimized oxygen (O2) plasma surface treatment technique to enhance sphere lithography on hydrophobic photoresist surfaces. The focus is on semiconductor manufacturing, particularly the creation of finer structures beyond the capabilities of traditional photolithography. The key breakthrough is a method that makes substrate surfaces hydrophilic without altering photoresist patterns. This is achieved by meticulously controlling the O2 plasma treatment duration. The result is the consistent formation of nano and microscale patterns across large areas. From an academic perspective, the study deepens our understanding of surface treatments in pattern formation. Industrially, it heralds significant progress in semiconductor and precision manufacturing sectors, promising enhanced capabilities and efficiency.

The future Trends of Tobotics in Tndustrial Applications

  • Kwe;Fumio Harashima
    • The Magazine of the IEIE
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    • v.15 no.1
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    • pp.114-121
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    • 1988
  • The advent of microprocessor controls and robotics is rapidly changing the face of manufacturing throughout the world. Large and small companies alike are adopting these new methods to improve the efficiency of their operations. Factory Automation, which is in reality by robots, is playing more important role in economic competition and growth. Its core technology, i.e. robotics, is advanced in accordance with the remarkable progress of the computer technology and micro-electronics. Roughly speaking, its future might determine the fate of a national economy. In this paper, the future trends of such robotics and factory automation are described from a point of view of industrial application.

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Design of ship dry multi-function handling robot (선박건조용 다기능 핸들링로봇의 설계)

  • 권광진;전재억;정진서;황영모;박후명;하만경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.231-234
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    • 2004
  • Ratio that robot occupies is low level worldwide fairly in suspension wire, electricity electron and neutralization learning industry and domestic industry of this is staring in average love. Can speak that grafting of robotic machine and neutralization learning industry is high in terms of side of creation of the added value or progress of technology rightly hereupon. This research raises or designed multi-function handling robot that can make welding, assembly conveniently catching large size work water

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