• Title/Summary/Keyword: manufacturing parameter

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A Study on the monitoring of tool wear in face milling operation (밀링공구의 마모 감시에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.69-74
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    • 1998
  • In order to monitor the tool wear in milling operation, cutting force is measured as the tool wear increased. The digital signal processing methods are used to detect the tool wear . As AR parameter extract the feature of tool wear , it can be used as input parameter of pattern classifier. The FFT monitor the tool wear exactly , but it can not do real time signal processing. The band energy method can be used to real time monitoring of tool wear ,but int can degrade the exact monitoring.

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A study on the design of a strip Lay-out for trimming tool of the automobile bonnet (자동차 본네트 트림 금형 스트립 레이아웃 설계에 관한 연구)

  • 정효상;이성수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.675-681
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    • 2002
  • Parametric modeling and configuration design method are a important methods for rapid design in manufacturing. This paper proposes a relation rules which parametrically models a bonnet trimming tool based on Pro/Engineer. The concept of desogn is applied a trimming die of the bonnet outer panel. Trimming die have a many parameters. Each a parameter is related the die face and punch profile. A design system consists of a Pro/Engineer, a Pro/program.

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Application of LabView-Based Parameter Scheduling Programming for a 6-Axis Articulated Robot (LabView기반 6축 수직 다관절 로봇의 파라미터 스케쥴링 프로그래밍에 관한 연구)

  • Kim, Seong-Bhn;Chung, Won-Jee;Kim, Hyo-Gon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.327-333
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    • 2015
  • As industrial robots come into wider use, their control techniques are being developed along with enhancements in their performance. Specially, the dynamic performance of a 6-axis articulated industrial robot is greatly changed according to the position and orientation of the robot. This means that the PI parameter tuning of the robot and orientation of the robot. This mconsidering the dynamic characteristics of robot mechanism. In this study, $LabView^{(R)}$ programming was applied to automatically conduct parameter scheduling for various robot motions. Using forward and inverse kinematics of RS2, we can divide the working envelope of RS2 into 24 subspaces. We then conduct the gain-tuning according to each subspace. Finally, we program the actual gain scheduling, in which the optimized gain-tuning for each subspace to be passed should be changed for various robot motions using $LabView^{(R)}$.

Nonlinear vibration of functionally graded nano-tubes using nonlocal strain gradient theory and a two-steps perturbation method

  • Gao, Yang;Xiao, Wan-Shen;Zhu, Haiping
    • Structural Engineering and Mechanics
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    • v.69 no.2
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    • pp.205-219
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    • 2019
  • This paper analyzes nonlinear free vibration of the circular nano-tubes made of functionally graded materials in the framework of nonlocal strain gradient theory in conjunction with a refined higher order shear deformation beam model. The effective material properties of the tube related to the change of temperature are assumed to vary along the radius of tube based on the power law. The refined beam model is introduced which not only contains transverse shear deformation but also satisfies the stress boundary conditions where shear stress cancels each other out on the inner and outer surfaces. Moreover, it can degenerate the Euler beam model, the Timoshenko beam model and the Reddy beam model. By incorporating this model with Hamilton's principle, the nonlinear vibration equations are established. The equations, including a material length scale parameter as well as a nonlocal parameter, can describe the size-dependent in linear and nonlinear vibration of FGM nanotubes. Analytical solution is obtained by using a two-steps perturbation method. Several comparisons are performed to validate the present analysis. Eventually, the effects of various physical parameters on nonlinear and linear natural frequencies of FGM nanotubes are analyzed, such as inner radius, temperature, nonlocal parameter, strain gradient parameter, scale parameter ratio, slenderness ratio, volume indexes, different beam models.

Determination on the Optimal Sealing Conditions of the Vacuum Glass Edge Parts using Design of Experiments Technique (실험계획법에 의한 진공유리의 모서리부 최적 접합공정조건 결정)

  • Lee, Jong-Gon;Jeon, Euy-Sik;Kim, Young-Shin;Park, Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.40-45
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    • 2012
  • The glass edge sealing is one of the vacuum glazing core manufacturing process and it needs the high reliability for the vacuum keeping. Conventionally, the glass edge sealing had been being researched by the method that pasted the flit on the glass edge part and bonded two sheets of glass. But this way has the defect that can't make tempered glass. In order to remedy it's faults, in this paper, the glass edge was sealed by using the hydrogen mixture gas torch within the furnace. The parameter having an effect on the glass edge sealing through the basic test was set. And the correlation of the thickness of the glass edge and parameter were analyzed through the design of experiment. By using the Taguchi method, the optimal process condition for the glass edge sealing was drawn and the validity was verified.

The Development of the Web Based Cutting Parameter Selection System Using Group Technology (GT를 이용한 Web 기반 절삭변수 검색시스템의 개발)

  • Lee, Sung-Youl;Kwak, Kyu-Sup
    • IE interfaces
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    • v.15 no.3
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    • pp.308-315
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    • 2002
  • This study presents the web based cutting parameter selection system using Group Technology (GT). The GT is basically applied to classify and code the work material and cutting process which are main factors to affect cutting parameter selection. The proposed system has been designed to electronically select proper cutting conditions based on the stored GT database. The existing approaches used in most small and medium sized companies are basically to use manufacturing engineer's experience or to find the recommended values from the manufacturing engineers handbook. These processes are often time consuming and inconsistent, especially when a new engineer is involved. Consequently, the proposed system could automatically and consistently generate the proper cutting conditions (feed, depth of cut, and cutting speed) as soon as relatively simple data input is given thanks to the classified GT database.

Development of Optimization Methodology for Laser Welding Process Automation Using Neural Network Model and Objective Function (레이저 용접공정의 자동화를 위한 신경망 모델과 목적함수를 이용한 최적화 기법 개발)

  • Park, Young-Whan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.123-130
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    • 2006
  • In manufacturing, process automation and parameter optimization are required in order to improve productivity. Especially in welding process, productivity and weldablity should be considered to determine the process parameter. In this paper, optimization methodology was proposed to determine the welding conditions using the objective function in terms of productivity and weldablity. In order to conduct this, welding experiments were carried out. Tensile test was performed to evaluate the weldability. Neural network model to estimate tensile strength using the laser power, welding speed, and wire feed rate was developed. Objective function was defined using the normalized tensile strength which represented the weldablilty and welding speed and wire feed rate which represented the productivity. The optimal welding parameters which maximized the objective function were determined.

Study on the Roughness Improvement using Parameter of Rapid Prototyping (쾌속조형 파라미터를 이용한 표면형상정밀도 향상에 관한 연구)

  • Park, Gae-Duck;Kim, Tae-Ho;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.77-84
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    • 2007
  • As a life cycle of product bas shortend, Rapid prototypiug has come into the spotlight to shortened the time of producint a prototype. But It followed in laminated directivity and of the prototype production which is decided the interference which Beccuase of invisible rough surface, some inferences have occured during an assembly hour. Consequently, This study on rapid prototyping has parameter to determine surface roughness and surface form precision of total shape. In order to improve Surface form precision, it can control parameters which are Laminate Height, Layer Hatch Overcue, Fill Cure Depth. In addition, we found the parameter which have a deep effect on surface roughness among various parameters, and then, tried to reduce the interference that can be occurred by surface roughness during assembly.

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Finite Element Analysis and Geometric Parameter Optimization for BMT Driving Assembly (BMT 구동장치의 유한요소해석 및 형상변수 최적화)

  • Park, Young-Whan;Kwak, Jae-Seob;Jiating, Yan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.178-183
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    • 2010
  • Base-mounted type(BMT) driving assembly in CNC machine tools is an indispensable part to improve productivity by reducing tool changeover time and to meet the ever-increasing demand of precision machine tools. This study aimed to perform finite element analysis and geometric parameter optimization to improve the efficiency of BMT driving assembly. First, simulations for three-dimensional structural and vibration analysis were performed using ANSYS/Workbench on the initial geometric models of BMT driving assembly. After analyzing stress and deformation concentration zones, several new geometrical models were designed and evaluated by design of experiments and ANSYS/DesignXplorer. Through a series of analysis-evaluation-modification cycles, it was seen that designed models were effective in determining optimal geometry of BMT driving assembly.

The Improved Cutting Parameter Design of End-milling for SM25C Material (SM25C 재질의 엔드밀 가공을 위한 개선된 절삭파라미터 선정)

  • Im, Sung-Hoon;Kim, Kyeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.31-38
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    • 2012
  • In this paper, we selected primary cutting parameters that influence on surface roughness of cut bottom surface in end-milling for SM25C material. Those are overhang, depth of cut, feed rate and spindle speed. And then performed orthogonal array experiment and ANOVA by Taguchi method to determine that improved level combination of cutting parameters for betterment of working efficiency and surface roughness one of quality characteristics. And we verified a advisability of prediction model by verification test about level combination. From the results, main cutting parameter influences on surface roughness is spindle speed and the next is feed rate.