• Title/Summary/Keyword: manufacturing execution systems

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A Study on the Production Informatization Strategy for Korean SMEs of Manufacturing Industries (I) - Evaluation of Production Informatization Level (중소 제조기업의 생산정보화(MES) 도입 전략에 관한 연구 (I) - 생산정보화 수준 진단 및 평가)

  • Lee, Ju Yeon;Zhao, Wen-Bin;Park, Yang Ho;Lee, Eon;Noh, Sang Do;Jo, Hyunjei;Jo, Yong Ju;Choi, Seog Ou
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.194-205
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    • 2013
  • In recent years, the main concerns of enterprise management activities is how to strengthen the competitiveness to quickly respond to changes and sustain the growth in business environment. In order to achieve competitiveness and sustainability, a large variety of production informatization systems, such as MES (Manufacturing Execution System), ERP (Enterprise Resource Planning), have been introduced to manufacturing companies. However, there have been many problems owing to the reckless introduction of those systems. Therefore, it is necessary to evaluate the informatization level of the manufacturing company before introducing production informatization systems. This paper presents methodology and system to evaluate the informatization level of manufacturing company. The proposed evaluation method, based on the traditional questionnaire approaches, considers the various characteristics of the company. And then, we proposed models for calculation and production informatization level using 450 results of conducting a survey. Finally, a web-based system was developed for the evaluation of informatization level.

Implementation Strategy and Effect Analysis of MES for a Small and Medium PCB Production Company based on BPR Methodology (BPR 방법론에 기반한 중소 PCB 제조업체의 MES 구축 전략과 효과분석)

  • Kim, Gun-Yeon;Jin, Yoo-Eui;Noh, Sang-Do;Choi, Sang-Su;Jo, Yong-Ju;Choi, Seog-Ou
    • IE interfaces
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    • v.24 no.3
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    • pp.231-240
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    • 2011
  • Manufacturing enterprises have been doing their best endeavors to obtain competitiveness using various methodologies, such as information technology. In order to achieve competitiveness, they are adopting manufacturing execution system (MES). MES is a total management system that manages from the beginning of the production by product order until the quality inspection of the finished product. And MES is an inter-mediator for supplementation of information gap between ERP and inspection machine and equipment. This paper describes on establishment of effective strategy based on BPR methodology and implementation of MES small and medium PCB manufacturing company with multiple-types of products and mixed process flows. And then we proposed evaluation model based on balanced score card (BSC) for considering non-finance elements as well as finance elements. With evaluation model, we analyzed benefits and effects of MES.

Development of Point of Production/Manufacturing Execution System to Manage Real-time Plant Floor Data (제품 실명제를 위한 POP/MES 시스템의 개발)

  • Gwon, Yeong-Do;Jo, Chung-Rae;Jeon, Hyeong-Deok
    • 연구논문집
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    • s.27
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    • pp.167-174
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    • 1997
  • Point of Production/Manufacturing Execution Systems are an essential component of operations in today's competitive business environments, which require greater production efficiency and effectiveness. POP/MES focuses on the valuing-adding processes, helping to reduce manufacturing cycle time, improve product quality, reduce WIP, reduce or eliminate paperwork between shifts, reduce lead time and empowering plant operations staff. In this paper, we implement POP/MES to manage real-time plant floor data which is gathered by I/O server into database management system. I/O server is a software allows data exchange between factory real-time database and several hardware devices such as PLC, DCS, robot and sensor through ethernet TCP/IP protocol.

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Platform development of adaptive production planning to improve efficiency in manufacturing system (생산 시스템 효율성 향상을 위한 적응형 일정계획 플랫폼 개발)

  • Lee, Seung-Jung;Choi, Hoe-Ryeon;Lee, Hong-Chul
    • Journal of Korea Society of Industrial Information Systems
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    • v.16 no.2
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    • pp.73-83
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    • 2011
  • In the manufacturing system, production-planning is very important in effective management for expensive production facilities and machineries. To enhance efficiency of Manufacturing Execution System(MES), a manufacturing system that reduces the difference between planning and execution, certain production-planning needs a dispatching rule that is properly designed for characteristic of work information and there should be a appropriate selection for the rule as well. Therefore, in this paper dispatching rule will be selected by several simulations based on characteristics of work information derived from process planning data. By constructing information that are from simulation into ontology, one of the knowledge-based-reasoning, production planning platform based on the selection of dispatching rule will be demonstrated. The platform has strength in its wider usage that is not limited to where it is applied. To demonstrate the platform, RacerPro and Prot$\acute{e}$g$\acute{e}$ are used in parts of ontology reasoning, and JAVA and FlexChart were applied for production-planning simulation.

Production Data Utilization System for Improving the Competitiveness of SMEs (중소기업 경쟁력 향상을 위한 생산현황 데이터 활용 시스템)

  • Lee, Seung-Woo;Nam, So-Jeong;Lee, Jai-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.2
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    • pp.55-61
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    • 2014
  • Recently, the manufacturing system is being changed in a mass customization and small quantity batch production. MES is a powerful production management tool supporting production optimization from the process initiation to the final shipment. It is a production management system which plans and executes based on the production data in the shop floor. This study deployed the utilization of production data and web HMI system to process real-time production data through the collection with the shop floor. The developed system was applied to the equipment operating time and other production data could be processed with the real-time. The proposed system and web HMI can be applied for various production systems by using different logic.

Preliminary design of a production automation framework for a pyroprocessing facility

  • Shin, Moonsoo;Ryu, Dongseok;Han, Jonghui;Kim, Kiho;Son, Young-Jun
    • Nuclear Engineering and Technology
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    • v.50 no.3
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    • pp.478-487
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    • 2018
  • Pyroprocessing technology has been regarded as a promising solution for recycling spent fuel in nuclear power plants. The Korea Atomic Energy Research Institute has been studying the current status of equipment and facilities for pyroprocessing and found that existing facilities are manually operated; therefore, their applications have been limited to laboratory scale because of low productivity and safety concerns. To extend the pyroprocessing technology to a commercial scale, the facility, including all the processing equipment and the material-handling devices, should be enhanced in view of automation. In an automated pyroprocessing facility, a supervised control system is needed to handle and manage material flow and associated operations. This article provides a preliminary design of the supervising system for pyroprocessing. In particular, a manufacturing execution system intended for an automated pyroprocessing facility, named Pyroprocessing Execution System, is proposed, by which the overall production process is automated via systematic collaboration with a planning system and a control system. Moreover, a simulation-based prototype system is presented to illustrate the operability of the proposed Pyroprocessing Execution System, and a simulation study to demonstrate the interoperability of the material-handling equipment with processing equipment is also provided.

A Case Study on the Virtual Process for Order-Management of a Process-Oriented Parts-Supply Company (장치산업형 부품공급업체의 주문관리를 위한 가상 프로세스에 관한 사례 연구)

  • Choe, Gyeong-Il
    • Asia pacific journal of information systems
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    • v.7 no.1
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    • pp.151-163
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    • 1997
  • This paper deals with a reference model for a process-oriented parts supply company From the view point of SCM(Supply Chain Management), the model focuses on the integration of order management and manufacturing information. The model, considering the characteristics of manufacturing processes, separates the execution level from the planning level, and then introduces a virtual process to efficiently link the two levels. The model is operated to maximize its flexibility by the separation of planning and execution. A case study shows that our model significantly increases the productivity of the company.

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An Operating Software Architecture for PC-based (PC기반의 생산시스템을 위한 운용소프트웨어 구조)

  • Park, Nam-Jun;Kim, Hong-Seok;Park, Jong-Gu
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.1
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    • pp.1196-1204
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    • 2001
  • In this paper, a new architecture of operating software associated with the component-based method is proposed. The proposed architecture comprises 문 execution module and a decision-making module. In order to make effective development and maintenance, the execution module is divided into three components. The components are referred to as Symbol, Gateway, and Control, respectively: The symbol component is for the GUI environments and the standard interfaces; the gateway component is for the network communication and the structure of asynchronous processes; the control component is for the asynchronous processing and machine setting or operations. In order to verify the proposed architecture, and off-line version of operating software is made, and its steps are as follows; I) Make virtual execution modules for the manufacturing devices such as dual-arm robot, handling robot, CNC, and sensor; ii) Make decision-making module; iii) Integrate the modules and GUI using a well-known development tools such as Microsofts Visual Basic; iv) Execute the overall operating software to validate the proposed architecture. The proposed software architecture in this paper has the advantages such as independent development of each module, easy development of network communication, and distributed processing of resources, and so on.

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