• Title/Summary/Keyword: manufacturing cells

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Design of Scheduling System for Flexible Manufacturing Cells (FMC에서의 일정계획 시스템의 설계)

  • 신대혁;이상완
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.32
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    • pp.63-71
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    • 1994
  • The purpose of this paper is to describe an effective cell scheduling system for flexible manufacturing cells. Based on the FMC characteristics, cell scheduling can be defined as a dynamic modified flow shop working in a real-time system. This paper attempt to find the optimal cell scheduling when minimizing the mean flow time for n-job/m-machine problems in static and dynamic environments. Real-time scheduling in an FMC environment requires rapid computation of the schedule.

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A Study on Operator Allocation Problem in Cellular Manufacturing Systems (셀 생산방식 시스템에서 작업자 할당문제에 관한 연구)

  • 홍상우
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.61
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    • pp.23-31
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    • 2000
  • This paper addresses the static operator allocation problem in celluar manufacturing systems(CMS). An assembly environment is considered where each component going into the final product is manufactured in an individual cell. There are m such cells and it is required to manufacture n varieties of products where n>m. An mathematical model and two heuristic algorithms for static operators allocation to the cells to balance workload for minimizing makespan are developed and tested.

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A weighted similarity coefficient method for manufacturing cell formation (제조셀 형성을 위한 가중치 유사성계수 방법)

  • Oh, Soo-Cheol;Cho, Kyu-Kab
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.1
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    • pp.141-154
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    • 1996
  • This paper presents a similarity coefficient based approach to the problem of machine-part grouping for cellular manufacturing. The method uses relevant production data such as part type, production volume, routing sequence to make machine cells and part families for cell formation. A new similarity coefficient using weighted factors is introduced and an algorithm for formation of machine cells and part families is developed. A comparative study of two similarity coefficient methods, Gupta and Seifoddini's method and the proposed method, is conducted.

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The Development of Virtual Simulator for Agile Manufacturing System (민첩 생산 시스템을 위한 가상 시뮬레이터 개발)

  • 차상민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.478-483
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    • 2000
  • In this study to cope with the decreasing product's life-cycle a virtual simulator to realize the simulation environment similar to a real manufacturing line is developed. The developed simulator plays a role in reducing the product conversion time by alternating manufacturing components and work plans on the simulation as manufacturing lines change and actuating a virtual manufacturing lines change and actuating a virtual manufacturing line before a real production. The developed simulator realized a virtual manufacturing line on the simulation using various manipulators and work cells as manufacturing components. Also It can be shown that the simulator can cope with rapid change of a manufacturing line by developing a interface that a separate process is managed for each manufacturing module and a manipulator component and a work cell are changed for a user to become convenient to teach tasks of each work module. using Microsoft Visual C++ 6.0 and OpenGL of Silicon Graphics for libraries to realize 3-dimensional graphic and constructing a database system, a hybrid type of hierachical and relational model to develop a progra that has efficiency and standardization.

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Characterizing the Independent Cells by Increasing Grouping Efficiency (그룹핑 효율증대를 위한 독립적 셀의 특성화)

  • Cho, Moon-Soo;Jeong, Byung-Hee
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.1
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    • pp.1-8
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    • 2000
  • We extended a minimum spanning tree algorithm (Cho et al., 1997) by characterizing the mutually independent cells with maximizing the grouping efficiency referring to few propositions developed by Shu, 1990 in cellular manufacturing system. Each row of the machine-part incidence matrix is regarded as a node in a graph, and a distance function is defined for every pair of nodes. It shows that there are K mutually independent cells in the cellular manufacturing system if only if there are K-1 arcs of length 1 in the minimum spanning tree of the graph, and gives an effective policy for sub-cell formation from larger cells.

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Network Analysis and Neural Network Approach for the Cellular Manufacturing System Design (Network 분석과 신경망을 이용한 Cellular 생산시스템 설계)

  • Lee, Hong-Chul
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.1
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    • pp.23-35
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    • 1998
  • This article presents a network flow analysis to form flexible machine cells with minimum intercellular part moves and a neural network model to form part families. The operational sequences and production quantity of the part, and the number of cells and the cell size are taken into considerations for a 0-1 quadratic programming formulation and a network flow based solution procedure is developed. After designing the machine cells, a neural network approach for the integration of part families and the automatic assignment of new parts to the existing cells is proposed. A multi-layer backpropagation network with one hidden layer is used. Experimental results with varying number of neurons in hidden layer to evaluate the role of hidden neurons in the network learning performance are also presented. The comprehensive methodology developed in this article is appropriate for solving large-scale industrial applications without building the knowledge-based expert rule for the cellular manufacturing environment.

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A Study on Fabrication and Properties of the GaAs/Si Solar Cell Using MOCVD (MOCVD를 이용한 GAs/Si 태양전지의 제작과 특성에 관한 연구)

  • Cha, I.S.;Lee, M.G.
    • Solar Energy
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    • v.18 no.3
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    • pp.137-146
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    • 1998
  • In this paper, the current status of manufacturing technologies for GaAs/Si solar cell were revived and provied new MOCVD. In the manufacturing process of GaAs/Si solar cells and an experiment to get the high efficiency GaAs solar cells, we must investigate the optimum growth conditions to get high quality GaAs films on Si substrates by MOCVD. The GaAs on Si substrates has been recognized as a lightweight alternative to pure substrate for space applicaton. Because its density is less the half of GaAs or Ge.So GaAs/Si has twofold weight advantage to GaAs monolithic cell. The theoretical conversion efficiecy limit of tandem GaAs/Si solar cell is 32% under AM 0 and $25^{\circ}C$ condition. It was concluded that the development of cost effective MOCVD technologies shoud be ahead GaAs solar cells for achived move high efficiency III-V solar cells involving tandem structure.

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Two-Phase Approach for Machine-Part Grouping Using Non-binary Production Data-Based Part-Machine Incidence Matrix (수리계획법의 활용 분야)

  • Won, You-Dong;Won, You-Kyung
    • Korean Management Science Review
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    • v.24 no.1
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    • pp.91-111
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    • 2007
  • In this paper an effective two-phase approach adopting modified p-median mathematical model is proposed for grouping machines and parts in cellular manufacturing(CM). Unlike the conventional methods allowing machines and parts to be improperly assigned to cells and families, the proposed approach seeks to find the proper block diagonal solution where all the machines and parts are properly assigned to their most associated cells and families in term of the actual machine processing and part moves. Phase 1 uses the modified p-median formulation adopting new inter-machine similarity coefficient based on the non-binary production data-based part-machine incidence matrix(PMIM) that reflects both the operation sequences and production volumes for the parts to find machine cells. Phase 2 apollos iterative reassignment procedure to minimize inter-cell part moves and maximize within-cell machine utilization by reassigning improperly assigned machines and parts to their most associated cells and families. Computational experience with the data sets available on literature shows the proposed approach yields good-quality proper block diagonal solution.

A study on machine-cell formation in cellular manufacturing based on fuzzy set (퍼지집합에 기초한 셀 생산방식에서의 머신-셀 구성에 관한 연구)

  • Leam, Choon-Woo;Lee, Noh-Sung
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.3
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    • pp.305-310
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    • 1997
  • In this paper, a fuzzy set based machine-cell formation algorithm for cellular manufacturing is presented. The fuzzy logic is emoloyed to express the degree of appropriateness when alternative machines are specified to process a part shape. For machine grouping, the similarity coefficient based approach is used. The algorithm produces efficient machine cells and part families which maximize the similarity values.

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Characterization of Photoelectron Behavior of Working Electrodes with the Titanium Dioxide Window Layer in Dye-sensitized Solar Cells

  • Gong, Jaeseok;Choi, Yoonsoo;Lim, Yeongjin;Choi, Hyonkwang;Jeon, Minhyon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.346.1-346.1
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    • 2014
  • Porous nano crystalline $TiO_2$ is currently used as a working electrode in a dye-sensitized solar cell (DSSC). The conventional working electrode is comprised of absorption layer (particle size:~20 nm) and scattering layer (particle size:~300 nm). We inserted window layer with 10 nm particle size in order to increase transmittance and specific surface area of $TiO_2$. The electrochemical impedance spectroscope analysis was conducted to analysis characterization of the electronic behavior. The Bode phase plot and Nyquist plot were interpreted to confirm the internal resistance caused by the insertion of window layer and carrier lifetime. The photocurrent that occurred in working electrode, which is caused by rise in specific surface area, increased. Accordingly, it was found that insertion of window layer in the working electrode lead to not only effectively transmitting the light, but also increasing of specific surface area. Therefore, it was concluded that insertion of window layer contributes to high conversion efficiency of DSSCs.

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