• Title/Summary/Keyword: manganese slag

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An Experimental Study on Rapid Repairing Mortar for Road with Steel Slag (철강 슬래그를 사용한 도로용 긴급보수 모르타르에 관한 실험적 연구)

  • Jung, Ui-In;Kim, Bong-Joo;im, Jin-Man;Kwak, Eun-Gu
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.5
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    • pp.419-427
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    • 2018
  • The purpose of this study is to recycle steel slag generated from the iron producing process and to use steel slag as a construction material which is currently landfilled Steel slag is subjected to aging treatment due to the problem of expansion and collapse when it reacts with water. The Slag Atomizing Technology (SAT) method developed to solve these problems of expanding collapse of steel slag. In this study, experimental study on the emergency repair mortar using the reducing slag, electric arc furnace slag and silicon manganese slag manufactured by the SAT method is Reduced slag was shown an accelerated hydration when it was replaced with rapidly-setting cement, and the rate of substitution was equivalent to 15%. It is shown that the electric furnace oxide slag is equivalent to 100% of the natural aggregate, and it can be replaced by 15-30% when the silicon manganic slag is substituted for the electric furnace oxide slag. With the above formulation, it was possible to design the rapidly repair mortar for road use. These recycling slags can contribute on achieving sustainability of construction industry by reducing the use of cement and natural aggregates and by reducing the generation of carbon dioxide and recycling waste slag.

Effect of alkaline activators on the fresh properties and strength of silico-manganese fume-slag activated mortar

  • Nasir, Muhammad;Johari, Megat Azmi Megat;Yusuf, Moruf Olalekan;Maslehuddin, Mohammed;Al-Harthi, Mamdouh A.
    • Advances in concrete construction
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    • v.10 no.5
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    • pp.403-416
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    • 2020
  • This study investigated the effect of alkaline activators - NaOHaq (NH) (NH: 0-16 M) and Na2SiO3aq (NS) (NS/NH: 0-3.5) in the synthesis of silico-manganese fume (SMF) and ground blast furnace slag (BFS) blended alkali-activated mortar (AASB). The use of individual activator was ineffective in producing AASB of sufficient fresh and hardened properties, compared to the synergy of both activators. This may be attributed to incomplete dissolution and condensation of oligomers required for gelation of the binder. An inverse relationship was noted among the fresh properties and the NH concentration or NS/NH ratio. This was influenced by the dissolution and condensation of silicate monomers under polymerization process. The maximum 28-day strength of ~45 MPa, setting time of 60 min and flow of 182 mm was obtained with the use of combined activators (10M-NH and NS/NH=2.5). The combined activators at NS/10M-NH=2.5 constituted SiO2/Na2O, H2O/Na2O and H2O/SiO2 molar ratio of 1.61, 17.33 and 10.77, respectively. This facilitated the formation of C-S-H, C/K-A-S-H and C-Mn-S-H in the framework together with an increase in the crystallinity due to more silicate re-organization within the aluminosilicate chain. On comparison of the high concentrated with mild alkali synthesized product, it revealed that the concentration of OH- and Si monomers together with alkali metals influenced the dissolution of precursors and embedment of the constituent elements in the polymeric matrix. These factors eventually contributed to the microstructural densification of the mortar prepared with NS/10M-NH=2.5 thereby enhancing the compressive strength.

High Nitrogen-Bearing Austenitic Stainless Steels Resistant to Marine Corrosion

  • Kodama, Toshiaki;Katada, Yasuyuki;Baba, Haruo;Sagara, Masayuki
    • Corrosion Science and Technology
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    • v.2 no.6
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    • pp.272-276
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    • 2003
  • High nitrogen-bearing stainless steel (HNS) containing more than Imass% N was successfully created by means of pressurized electro-slag remelting (P-ESR) without the addition of manganese. Excellent localized corrosion resistant properties of the HNS were confirmed in terms of pitting and crevice corrosion in artificial seawater. The repassivation kinetics proved higher repassivation rate for HNS.

Properties and Fabrication of Glass Fiber using Recycled Slag Materials (슬래그 재활용 원료를 이용한 유리섬유 제조 및 특성)

  • Lee, Ji-Sun;Kim, Sun-Woog;Ra, Yong-Ho;Lim, Tae-Young;Lee, Youngjin;Jeon, Dae-Woo;Kim, Jin-Ho
    • Korean Journal of Materials Research
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    • v.28 no.12
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    • pp.763-768
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    • 2018
  • In this study, glass fibers are fabricated via a continuous spinning process using manganese slag, steel slag, and silica stone. To fabricate the glass fibers, raw materials are put into an alumina crucible, melted at $1550^{\circ}C$ for 2 hrs, and then annealed at $600^{\circ}C$ for 2 hrs. We obtain a black colored glass. We identify the non-crystalline nature of the glass using an XRD(x-ray diffractometer) graph. An adaptable temperature for spinning of the bulk marble glass is characterized using a high temperature viscometer. Spinning is carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1109^{\circ}C$ to $1166^{\circ}C$, while the winder speed is in the range of 100rpm to 250rpm. We investigate the various properties of glass fibers. The average diameters of the glass fibers are measured by optical microscope and FE-SEM. The average diameter of the glass fibers is $73{\mu}m$ at 100rpm, $65{\mu}m$ at 150rpm, $55{\mu}m$ at 200rpm, and $45{\mu}m$ at 250rpm. The mechanical properties of the fibers are confirmed using a UTM(Universal materials testing machine). The average tensile strength of the glass fibers is 21MPa at 100rpm, 31MPa at 150rpm, 34MPa at 200rpm, and 45MPa at 250rpm.

Leaching Characteristics of Arsenic and Heavy Metals and Stabilization Effects of Limestone and Steel Refining Slag in a Reducing Environment of Flooded Paddy Soil (담수된 논토양의 환원 환경에서 비소 및 중금속의 용출특성과 석회석 및 제강슬래그의 안정화 효과 검토)

  • Yun, Sung-Wook;Kang, Sin-Il;Jin, Hae-Geun;Kim, Ha-Jin;Yu, Chan
    • Journal of agriculture & life science
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    • v.45 no.6
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    • pp.251-263
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    • 2011
  • In order to investigate treatment effects of limestone and steel refining slag for paddy soils contaminated with arsenic and heavy metals, a lab-column test was carried out under reducing environments of flooded paddy soils. In conditions of the flooded paddy soils, at the point of time when iron and manganese were reduced and leached rapidly, heavy metals also leached rapidly, and some leachate samples from an untreated soil exceeded regulatory standards. On the contrary, all samples from soils treated with limestone 5% and steel refining slag 5% respectively were below the regulatory standards, showing much lower heavy metal concentrations than in the untreated soil. Arsenic increased continuously during the observation period according to its typical characteristics, and along with decreasing redox potential, arsenic was expected to leach as $H_3AsO_3$-of form $A^{3+}$ with high mobility and strong toxicity. Limestone and steel refining slag showed high treatment effects against heavy metals present in soil and steel refining slag especially showed the high treatment effects against arsenic.

Leaching Behavior of Arsenic and Heavy-Metals and Treatment Effects of Steel Refining Slag in a Reducing Environment of Paddy Soil (논토양의 환원환경에서 비소 및 중금속의 용출특성과 제강슬래그의 처리효과)

  • Yun, Sung-wook;Yu, Chan;Yoon, Yong-Cheol;Kang, Dong-Hyeon;Lee, Si-Young;Son, Jinkwan;Kim, Dong-Hyeon
    • Journal of The Korean Society of Agricultural Engineers
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    • v.58 no.3
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    • pp.29-38
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    • 2016
  • There have been only a few studies focused on the stabilization of metal (loid)s in anaerobic soils such as paddy soils. In this study, laboratory-scale column tests were conducted to artificially manipulate anoxic conditions in submerged paddy fields and we observed the release behavior of As, Cd, Pb, and Zn, as well as to examine the stabilization effect of steel refining slag (SRS) on the metal(loid)s. The leachate samples were collected and chemical parameters were monitored during the test period. Results suggest that anoxic conditions were developed during submersion, and that As or heavy metals (particularly Cd) fractions bound to ferrous (Fe) /manganese (Mn) oxides were easily dissociated. Moreover, As is also reduced by itself to a trivalent form with higher mobility in the reducing environment of rice paddy soil. However, it was also shown that SRS significantly decreased the dissolution of Zn, Pb, Cd, and As in the the leachates; their removal rates in the SRS-treated soil were 66 %, 45 %, 24 %, and 84 %, respectively, of those in the control soil.

A Field Study on the Application of Pilot-scale Vertical Flow Reactor System into the Removal of Fe, As and Mn in Mine Drainage (현장 파일럿 실험을 통한 광산배수 내 Fe, As, Mn 자연정화처리 효율평가)

  • Kwon, Oh-Hun;Park, Hyun-Sung;Lee, JinSoo;Ji, Won Hyun
    • Economic and Environmental Geology
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    • v.53 no.6
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    • pp.695-701
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    • 2020
  • This study aimed to monitor a pilot-scale vertical flow reactor (VFR) system being operated in long-term for water quality control of pH-neutral mine drainage containing Fe, Mn and As, discharged in D mine site. The treatment systems of VFR and zero manganese reactor (ZMR) consisted of sand/limestone, and steel slag/limestone, respectively. The systems were operated during about six months in order to evaluate their long-term treatment efficiency It was observed that both pH and alkalinity of mine drainage were remarkably increased and more than 98% of Fe, As and Mn ions was continuously removed during the tested period of time. In conclusion, the field results of this work demonstrated that the vertical flow reactor system can effectively treat mine drainage contaminated by Fe, As and Mn.

A Study on the Effect of Welding Conditions on Fume Generation Rate in $CO_2$ Flux Cored Arc Welding ($CO_2$ FCAW에서 용접조건이 Fume발생량에 미치는 영향에 관한 연구)

  • 채현병;김정한;김희남
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.87-95
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    • 1998
  • The use of flux cored arc welding(FCAW) process has grown dramatically since it has been developed because of the remarkable operating characteristics and the resulting weld properties. The feature that distinguishes the FCAW process from other arc welding processes is the enclosure of fluxing ingredients within a continuously fed tubular electrode. The benefits of FCAW process are the increased productivity due to continuous wire feeding, the metallurgical effects derived from the reactions with flux, and the shapes of weld bead formed by slag. However, FCAW process causes the problem in working environment because it generates much more fume than other welding processes. Recently, the welding fume became a hot issue in the field after some welders were diagnosed as manganese toxcosis and siderosis. This study was started to investigate the characteristics of welding fume and utilize the results from the investigation to protect the welders from welding fume. As a first step, the effect of welding conditions on the fume generation rate(FGR) were investigated during FCAW process with $CO_2$ shielding. The considered welding conditions were welding current, arc voltage, travel speed, contact tube to work distance, and torch angle. The results showed that FGR was affected by all of these factors.

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Screening of Zero-Valent Metal for the Removal of High Concentration PCE and 1,1,1 TCA (고농도 PCE 및 1,1,1 TCA 제거를 위한 영가금속 선정)

  • Kwon, Soo-Youl;Kim, Young
    • Journal of Wetlands Research
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    • v.12 no.1
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    • pp.23-31
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    • 2010
  • Chlorinated aliphatic hydrocarbons (CAHs) such as tetrachloroethylene (PCE), 1,1,1-trichloroethane (1,1,1-TCA) are the contaminants most frequently found in soil and groundwater. They have a potential to be toxic to and persistent in environment. This study is focused on selection of zero-valent metal and ores for the removal of high concentration PCE or 1,1,1-TCA and mixture of two compound. For the screening of suitable metals, we measured dechlorination rate, removal capacities and economics by using batch reactor test. This results suggest that removal rate and dechlorination of high quality iron and zinc are higher than slag and nature ores like zinc and manganese. Among nature ores, zinc ores(64% purity) have highest removal capacities. And in economics zinc ores is 10 times better than high quality metal tested. We conclude zinc ore is most suitable metal for the removal of PCE or 1,1,1-TCA.

The effect of a soil amendment on phosphate efficiency in a low productive paddy soil (저위생산답(低位生産沓) 토양(土壤)에 대(對)한 개량제(改良劑)와 인산(燐酸)의 효과(效果))

  • Shim, Sang Chil;Song, Ki Joon;Kim, Chung Ja
    • Korean Journal of Soil Science and Fertilizer
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    • v.4 no.1
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    • pp.21-26
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    • 1971
  • Present work is concerned with the effects of a soil amendment (a mixture of basic slag with trace elements Cu, Mn, Zn and B) on the phosphate uptake by rice plants and in improving yield of rice in low productive paddy soils. The experiment was conducted at Kimpo-myun, Kimpo-kun, Kyunggi province which is characterized as "Akiochi" area and split plot experimental design was adapted. The results are summarized as follows; 1. Combined effect of the soil amendment and phosphate applications on the grain yield is pronounced, which is also characterized by the increased grain weight, maturing rate and seed setting rate. 2. Treatment of soil amendment appears to improve phosphate efficiency; grain weight, maturing rate and seed setting rate are all improved as the rate of phosphate application increased. 3. Phosphate tends to accelerate plant growth at earlier stages of plant development while the soil amendment retards the growth, inhibiting excessive tillering. 4. The soil amendment increases silicate and manganese, but decreases phosphate, copper and Zinc contents in the rice plants.

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