• Title/Summary/Keyword: magnetic gear

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The Study on the Composition of the Encoder for Driving the High Speed Spindle Motor (고속 스핀들 전동기 구동을 위한 자기식 엔코더 구성에 관한 연구)

  • Choi Cheol;Kim Cheol-U;Lee Sang-Hun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.5
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    • pp.253-259
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    • 2005
  • Magnetic encoder with relatively low pulse per rotation is generally used for detecting speed of the high-speed rotating machine. It is due to the fact of the mechanical problems of vibration and bearing stiffness and also the limit of maximum output pulse of the mounted encoder. The magnetic encoder is divided into two types, that is, toothed gear-wheel method and magnetic wheel method according to the shape of the rotation disk. In case of detecting speed by the tooth gear-wheel, the encoder itself can be acted as the additional inertia where the number of tooth determining the output pulse and the width of the wheel detecting the change of the magnetic flux density are relatively enough large considering the volume of the rotating machine. While the magnetic wheel method has the limit of the magnetizing number of the ring magnet, there is relatively few, if nv, the influence of inertia on the machine. In this paper, it is proposed a simple magnetic wheel encoder suited for the high speed rotating machine and the method of signal processing and the output characteristics are examined through the V/F operation of max 48,000(rpm) and 2.4(KW) spindle motor.

Study on Performance of Electric Propulsion Systems for Aircraft applying Magnetic Gears (마그네틱 기어를 적용한 항공기용 전기추진 시스템의 성능 연구)

  • Sung-Hyun Lee;Rae-Eun Kim;Jung-Moo Seo
    • Journal of Aerospace System Engineering
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    • v.17 no.6
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    • pp.27-34
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    • 2023
  • This paper presents the application of a magnetic gear to the electric propulsion system for an aircraft. Since high torque is required in aircraft electric propulsion systems, combining a speed reducer can amplify the torque. However, mechanical gears have issues, such as friction, vibration, and heat generation, which lead to maintenance challenges. In the case of a direct-drive motor that does not use mechanical gears, the size and weight of the motor increase to achieve high torque. This paper proposes the application of a magnetic gear to solve the maintenance issues of mechanical gears and the weight increase problem of direct-drive motors in aircraft electric propulsion systems. In this paper, a magnetic gear suitable for aircraft electric propulsion systems is designed, and it is compared with a direct-drive motor in terms of performance and the feasibility of applying the magnetic gear is verified.

Design of Coaxial Magnetic Gear for Improvement of Torque Characteristics

  • Shin, H.M.;Chang, J.H.
    • Journal of Magnetics
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    • v.19 no.4
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    • pp.393-398
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    • 2014
  • This paper proposes new types of models that have coaxial magnetic gear (CMG) configurations to increase torque transmission capability. They have flux concentrating structures at the outer low speed rotor, and permanent magnets (PMs) are embedded in the space between stationary pole pieces. The torque performances of the proposed models are compared with those of a basic CMG model. The harmonic torque components due to air gap field harmonics are also analyzed to investigate the torque contribution of each harmonic by using finite element analysis (FEA) and the Maxwell stress tensor. The proposed CMG model is optimized to have high torque density with low torque ripples by response surface methodology (RSM). Compared to the basic CMG model, the proposed model has a huge increase in transmitted torque density, and is very advantageous in term of PM use.

Characteristic Study of a Magnet Gear Speed Reducer with a Unified Harmonic Modulator (일체형 고조파 조절기를 갖는 마그네트 기어 감속기의 특성 연구)

  • Lee, Sang Jun;Jung, Kwang Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.348-354
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    • 2015
  • Using a magnetic gear, the speed and torque of the driving axis can be decreased and increased, respectively, similar to a mechanical speed reducer. In particular, because the driving side can be isolated mechanically from the load side, the magnetic gear was developed for application with environmental constraints. Of the existing topologies used for the magnet gear, the filtering method of a specified magnetic component is the most competitive. In this paper, a novel unified harmonic modulator is applied to filter the specified component. The torque conversion method using this modulator is described in detail, and the key factors of the modulator are derived from the influence on the resulting torque. The experimental setup was constructed and its torque transmission efficiency measured for varying loads. The transient characteristic from an excessive load is compared with the theoretical simulation.

A Study on the Structure of Hybrid Magnetic Gear with Armature Type Rotor (전기자 형태의 회전자를 갖는 하이브리드 마그네틱 기어의 구조에 관한 연구)

  • Gim, Chan-Seung;Park, Eui-Jong;Kim, Yong-Jae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.13 no.6
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    • pp.1235-1242
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    • 2018
  • When the wind speed changes rapidly, the wind turbine is stopped for the safety of the power system and the mechanical system. At that moment, the wind turbine gearbox is damaged and broken due to the contact load of the gearbox. In addition, the problems such as increasing frictional heat and deteriorate of the brake occur, because the power of the blades is transmitted directly to the brakes. This paper proposes a hybrid magnetic gear shape that solves the problem caused by the contact of the mechanical gear, which is the power transmission device of the wind power generation system, and the power cutoff system. The shape of the hybrid magnetic gearsuitable for the wind power generation system is derived through the torque and loss analysis according to the shape of the hybrid magnetic gear by using the two dimensional finite analysis method.

A study on appropriate nondestructive inspection methods of gear units for rolling stock (전동차 대치차 기어의 적절한 탐상법에 관한 연구)

  • Lee, Jae-Il;Lee, Min-Yeol;Lee, Won-Hak;Son, Young-Jin
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.571-582
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    • 2010
  • Typically nondestructive inspection methods of the large gear units are applied to penetrate non-destructive inspection. Nondestructive penetrating inspection put into the small openings of the defect to penetration liquid, remove to excess penetration liquid on the surface of the gear units, spread with developing solution and we can find the small defect by coating with penetration liquid. However, this method has so many issues because of penetrate nondestructive tests on the gear assembly. The steep angle of screw is hard to achieved full penetration and has the problem to remove the excess. In contrast, the magnetic nondestructive inspection is easy to detect subsurface defects and subtle defects. According to the inspection results the stress concentrates in gear surface, some internal defects and microscopic flaws exist on the gear units are not found to penetrate the nondestructive inspection, but magnetic nondestructive inspection could have found many defect. Therefore, a reasonable method of nondestructive inspection for the large gear units is suitable to magnetic nondestructive inspection.

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Power Density Characteristics Analysis and Design of Magnetic Gear according to Speed for Drive Train of 10MW Offshore Wind Turbine (10MW급 해상풍력발전기 드라이브 트레인을 위한 마그네틱 기어의 속도별 설계 및 출력밀도 특성분석)

  • Kim, Chan-Ho;Kim, Yong-Jae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.12
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    • pp.1718-1723
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    • 2015
  • The diameter of the rotor of 2MW wind turbine is being developed by a number of companies with more than 80m, reliability and economic efficiency of the wind power generator has been improved. The need for large-scale wind turbine with excellent economy has been attracting attention because the new orders and the location of the wind turbine market has reached a limit. Technology development for enlargement of wind turbine is possible not only the improvement of energy efficiency but also reduce the construction costs per unit capacity. However, mechanical gearboxes used in wind generators have problems of wear, damage, need for lubrication oil and maintenance. Therefore, we want to configure the gearbox of a large-scale wind turbine using a magnetic gear in order to solve these problems of mechanical gearbox.

Analysis of Pole Ratio Effect of Magnetic Reducer (마그네틱 감속기의 극수비 영향 분석)

  • Jung, Kwang Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.277-283
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    • 2020
  • In a concentric magnetic gear, which replaces the teeth of a mechanical gear with a permanent magnet, the polar ratio of the magnet that determines the reduction ratio affects the behavior of the magnetic gear dramatically. This study analyzed the density of transmission torque, the efficiency of torque considering the solid loss, and the torque quality, including the cogging characteristics using finite element analysis. When the pole number on the driving side was changed from two to five, it was confirmed that there was an optimal pole ratio, in which the transmission torque was maximized. Because eddy current generation density is proportional to the magnetic field, the transmission efficiency also shows a similar tendency to the transmission torque density, and the efficiency is more than 95% at a low gear ratio. The cogging characteristics due to the interaction of the permanent magnets with the limited number of poles are inversely proportional to the least common multiple between the number of magnets on the drive side and the number of modulator teeth. A test model was built for the transmission torque evaluation.

Drop Test Simulation of semi-active Landing Gear using Commercial Magneto-Rheological Damper (상용 MR 댐퍼를 이용한 반능동형 착륙장치 낙하실험)

  • Hwang, Jae-Up;Hwang, Jae-Hyuk;Bae, Jae-Sung;Lim, Kyoung-Ho
    • Journal of Aerospace System Engineering
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    • v.4 no.4
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    • pp.44-48
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    • 2010
  • This paper is used the commercial magneto-rheological(MR) damper for landing gear. The damping characteristics of Commercial MR damper by changing the intensity of the magnetic field are investigated and the dynamic responses of the landing gear. it is set up tset equipment, the landing gear drop test system. The landing gear involved drop testing the gear. The landing gear is tested by implementing sky-hook control algorithm and its performance is evaluated comparing to the result.

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