• 제목/요약/키워드: machinery and metal industry

검색결과 56건 처리시간 0.019초

냉열간 단조기술을 적용한 농기계용 클러치 Jaw 부품 일체화 성형기술 (Integration Forming Technology based on Cold Hot Forging of Clutch Jaw Parts for Farm Machinery)

  • 박동환;한성철
    • 한국생산제조학회지
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    • 제24권5호
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    • pp.489-495
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    • 2015
  • Forging is a manufacturing process involving the shaping of metal using localized compressive forces and the process of deforming metal into a predetermined shape using certain tools and press according to the temperature. Forging provides stronger metal parts than that possible by casting or machining. Conventional clutch jaw parts have been developed through cold forging and precision machining; however, fabrication of integral clutch jaw parts for farm machinery has not been reported yet. These parts were developed by applying a complex forging technology combining cold and hot forging. The integrated forming technology proposed in this study will be useful for reducing the lead-time for manufacturing, improving the accuracy of products, and eliminating the welding process.

산업장 소음환경과 근로자 청력손실에 변동에 관한 조사 (A Survey on the Changes in Industrial Noisy Environment and Rearing loss of Workers)

  • 이용환
    • Journal of Preventive Medicine and Public Health
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    • 제22권3호
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    • pp.337-354
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    • 1989
  • In order to evaluate the noisy environment and hearing loss of workers served in noisy working environment, the author investigated 212 manufacturing industries located in Ulsan Industrial District that could be observed for 3 successive years from 1986 to 1988. The obtained results were as follows: 1. There was increased tendency in the number of workers served in noisy working environment and that of examined of hearing loss for three years. 2. In the noise level of working environment, the number of industries less than 89dB(A) was increased every year, while more than 90dB(A) was in decreasing tendency. 3. Mean hearing loss by frequency was the most prominent in 4,000Hz, the level of hearing loss was in increasing tendency yearly, and that of left eat was higher than right ear in almost all type of industry. 4. In 1986, the level of hearing loss by type of industry was highest in manufacture of electric and electronic, and followed by paper and plywood, and metal products in right ear: that was in the order of manufacture of electric and electronic, metal products and textile products in left ear. In 1987, that was in the order of manufacture of metal products, machinery and others in right ear, and metal products, machinery and food stuff in left ear in 1988, manufacture of others, food stuff and machinery in both ear. 5. In hearing loss by service duration, right ear of 5-9 years group was higher than that of less than 5 years in 1987, whereas in 1988, the longer in service duration, the higher in the level of hearing loss in both ear. 6. In 1986, 1987 and 1988, the prevalence rate of noise-induced hearing loss were showed increasing tendency as 0.4% ,0.8% and 1.5% , respectively, and manufacture of textile products was highest(1.0%) in 1986, machinery(1.2%) in 1987 and others(2.8%) in 1988. 7. The proportion of grade E in early loss index were 76.1% (1986), 78.2% (1987) and 80.5% (1988) in left ear, 75.9% (1986), 76.4% (1987) and 75.9% (1988) in right ear.

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부산지역 기계.금속산업의 네트워크분석과 경쟁력 제고방안 (Networks of the Machinery and Metal Industries in Busan Region and the Strategies for Raising the industrial Competitiveness)

  • 권오혁;윤영삼;최홍봉
    • 한국지역지리학회지
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    • 제11권6호
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    • pp.543-558
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    • 2005
  • 이 연구는 산업클러스터와 산업네트워크론의 관점에서 부산지역 기계 금속산업의 실태와 특성을 조사, 분석하였다. 이를 위해 산업네트워크와 산업클러스터의 관계를 재설정하고 산업네트워크의 구성부문들을 분석하는 이론적 작업을 시도하였다. 또, 부산지역 기계 금속산업의 발전과정 및 실태와 관련된 각종 통계 분석 작업과 함께, 이 분야의 기업들을 대상으로 설문조사를 실시하였다. 이 분석 결과로 다음의 세 가지 결론이 도출되었다. 첫째 부산지역 기계 금속산업은 비록 규모가 크지 않다고 하더라도 독자적인 산업클러스터를 형성하고 있다. 그것은 동남권 기계 금속산업벨트의 하위 구성요소로서 존재하기도 하지만 그 이전에 명확히 구별되는 국지적 산업클러스터를 형성하고 있다. 둘째, 부산지역 기계 금속산업의 기술수준 및 경쟁력은 여전히 낮은 수준에 머물러 있다. 이 지역의 업체들은 낮은 수준의 기술과 경쟁력의 균형상태에서 국지적 네트워크를 맺고 있는 것이다. 셋째, 부산지역 기계 금속산업클러스터를 현재의 정체상태에서 도약하여 고도화를 이루기 위해서는 선도기술형 산업클러스터로의 이행이 필요하며, 이 산업분야의 선도기술기업을 적극적으로 유치하거나 창업하도록 지원하는 것이 요구된다.

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A COLD FORGING OF HELICAL GEAR FOR STEERING PINION

  • Kim M.E.;Kim Y.G.;Choi S.;Na K.H.;Lee Y.S.;Lee J.H.
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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    • pp.59-62
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    • 2003
  • The precision cold forging of helical gear for steering pinion has been studied. Because of the large helix angle, there are many difficult problems to control the material flow and part dimension. The die shape was proposed to improve the flow of workpiece. In order to improve the dimensional accuracy of forged part, a FE analysis was performed. The proposed die shape drives to flow amicably workpiece. The applied load was reduced up to 10 percent, compared to the conventional-shaped-die. The elastic deformation of die has been investigated quantitatively by the 3-dimensional FE analysis. The die-land has been expanded up to $10{\mu}m$ on loading stage, based on the FEM results. Therefore, the elastic deformation amounts should be taken into consideration to improve the dimensional accuracy of forged helical gear.

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중소기업의 업종별 안전공학 기술 (Safety Engineering Technique By Industry on Small & Medium Industry)

  • 김대식
    • 산업융합연구
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    • 제2권2호
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    • pp.31-46
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    • 2004
  • The ratio of industrial injury in Korea is higher 2~4 times than advanced nations like Japan and Singapore, because the industrial injuries in small-medium industry are higher than large size industry. The investment ability is insufficient for working conditions and prevention of the industrial injuries in the small & medium industry. The industrial safety management of machinery manufacturing for transportation, chemical factory, textile product manufacturing, wire & circuit products for computer, plastic goods manufacturing, and metal products manufacturing was investigated. Therefore, the purpose of the paper is to recognize the seriousness of the industrial injuries, understand product, layout, and machinery, and working conditions, etc., and indicate safety engineering techniques for improvement of quality and productivity under this safety working conditions.

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Materials Flow Analysis of Metallic Cobalt and Its Powder in Korea

  • Hon, Hyun Seon;Kang, Lee-Seung;Kang, Hong-Yoon;Suk, Han-Gil
    • 한국분말재료학회지
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    • 제21권3호
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    • pp.235-240
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    • 2014
  • The basis of the cobalt demand analysis by use was established via the investigation and analysis of the cobalt materials flow, and the overall cobalt metal material and parts industry structure in Korea was examined to determine the cobalt material flow. The markets of the cobalt material for machinery were studied, including their interrelations, via market and study trends, and relevant plans were examined. The results of the study indicated that the advanced core technology for advanced industry and technology-intensive industry development is required to structurally innovate the parts materials and basic materials industries and to upgrade the catch-up industry structure to the new frontier structure.

Adhesives and Sealants Used in Machinery and Equipment Assembly, Maintain and Repair

  • Zhai, Haichao;Li, Yinbai;Lin, Xinsong
    • 접착 및 계면
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    • 제3권1호
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    • pp.30-36
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    • 2002
  • In this paper, some idea about the use of Metal and ceramic filled epoxy adhesive, Anaerobic adhesive and RTV silicone in the assembly, maintain and repair of machinery and equipment is given. Many examples which have been successfully used in Chinese industry are introduced: ${\bullet}$ Wear, Abrasion, Corrosion/Erosion Resistance and Metal Rebuilding Worn shafts, Scored Hydraulic Ram, Bearing Housings, Slurry Pumps (Bodies & Impellers), Slide-ways, Heat Exchangers, Cracked Castings and Molds. Leaking Pipes and Tanks. ${\bullet}$ Locking and Retaining Thread, Bearing, Keyways, Bolts, Nuts, Studs, Gears, Collars, Motors. ${\bullet}$ Scaling and Gasketing Flanges, Pipe Joints, Machined surfaces.

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무전해도금(I) (Review on Electroless Plating(I))

  • 김만;권식철
    • 한국표면공학회지
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    • 제19권3호
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    • pp.121-127
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    • 1986
  • There are many plating methods already commercially employed in te surface technology. One of the plating methods is electroless (chemical) plating, which is deposited by auto-catalytic reduction of metallic ion with the reducing agent in the plating bath. And it has many advantages comparing with electrolytic plating in respect of properties of deposit, such as corrosion resistance, wear resistance, uniformity, hardness, adhesion and so on. So, electroless plating is the fatest growing process in metallization of plastic and electronic industry. The properties and numerous applications of electroless deposits are attracting more and more attention from finish specifies. Many metal finishers are considering set-up of new electroless line in their shops. This review will be beneficial to domestic metal finishers to understand the real status of present electroless plating technology. It will also provide some knowledge on the economic aspect of electroless plating for the commercial application of specific parts.

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동력전달용 기계부품의 물성 확보를 위한 인라인 인산염 피막처리 공정기술개발 (Research on the Development of Inline Phosphate Coating Process Technology to Secure the Properties of Parts for Power Transmission Machinery)

  • 김덕호;구영진
    • 한국산업융합학회 논문집
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    • 제25권2_2호
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    • pp.199-208
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    • 2022
  • The steel wire or steel bar processing process applied to the manufacture of various bolts and power transmission shafts was improved by applying in-line phosphate film treatment technology. By applying a polymer lubricant for a non-reactive metal forming process and a non-reactive non-phosphorus lubricating coating agent, the film formation for each process time was comparatively analyzed and reviewed. Compared to the nine processes applied previously, the in-line phosphate film treatment technology applied with only two processes has been effectively improved in terms of reduction of treatment time, reduction of facility installation area, prevention of water pollution due to wastewater, and non-use of ozone-depleting substances. In addition, it was found that it can have an important effect on productivity improvement and price competitiveness from the simplification of quality control and process control as well as improvement of the working environment.

금속제품 제조 산업장내 공기중 금속농도에 관한 연구 (A Study on Metal Concentrations in the Air of Metal Products Manufacturing Industry)

  • 강용선;김세동;구태형;윤형렬;문덕환;한용수
    • 한국산업보건학회지
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    • 제6권2호
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    • pp.249-264
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    • 1996
  • This study was conducted for the purpose of obtaining the fundamental data on improvement of working environment and contributing to health improvement of workers who dealed with metal by assessing the metal concentration in air of industries located in Chang-Won Industrial Complex. Authors measured the concentration of metals(Al, Cd, Cr, Cu, Mn, Ni, Pb, Sn and Zn) is the air to 25 working processes of 73 industries by flame atomic absorption spectrometry from February to December 1994. Personal air sampler was used for air sampling with mixed cellulose-ester membrane filter. The results were as follows : 1. The geometric means(range) of metal concentration; 1) Al: $0.1505mg/m^3$ ($0.0147-18.6100mg/m^3$) 2) Cd: $0.0077mg/m^3$ ($0.0003-7.0710mg/m^3$) 3) Cr: $0.0163mg/m^3$ ($0.0013-1.1510mg/m^3$) 4) Cu: $0.0097mg/m^3$ ($0.0009-0.4950mg/m^3$) 5) Mn: $0.0412mg/m^3$ ($0.0006-4.7877mg/m^3$) 6) Ni: $0.0088mg/m^3$ ($0.0001-1.0170mg/m^3$) 7) Pb: $0.0152mg/m^3$ ($0.0015-0.4499mg/m^3$) 8) Sn: $0.0486mg/m^3$ ($0.0037-0.1500mg/m^3$) 9) Zn: $0.1911mg/m^3$ ($0.0122-8.2920mg/m^3$) 2. The geometric mean of lead exceeded TWA in assembling process of other general purpose machinery not elsewhere classified products manufacturing industries.

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